Background of the Invention
1. Field of the Invention
This invention relates to an electrical wiring distribution system including metal cellular flooring units adapted to be embedded in concrete and which present alternating troughs and enclosed cells, and more particularly to an improved metal cellular floor unit adapted to convey three different electrical services, such as, power, telephone and CRT services.
2. Description of the Prior Art
Heretofore, distribution systems have distributed the wiring of two different services, that is power and telephone. The ever-increasing use of computers and other terminal-to-terminal communications equipment, necessitates the distribution of three different services, that is power, telephone and a computer or the like services.
Flooring units for distributing the wiring of three different services throughout a building floor are known in the Prior Art. Such a flooring unit is disclosed in U.S. Pat. No. 3,459,875 (FORK) wherein three separate cells of the flooring units, each convey a different electrical service. Different arrangements of conduit means connecting adjacent cells and outlet openings provide access to all three electrical services at a single location in the flooring unit.
Another type of flooring unit is disclosed in U.S. Pat. Nos. 3,592,956 (FORK) and 4,178,469 (FORK) wherein capping means encloses the trough space between adjacent cells to provide an additional unobstructed electrical passageway. An arrangement of access openings and partitions provides access to each of the three services at a single location in the floor. Such metal cellular units provide unique solutions for the three-service distribution in reinforced concrete floor structures. However, these metal cellular units find little utility in metal sub-floor/concrete floor structures for two principal reasons. A number of the troughs are unavailable for placement of shear studs with a corresponding reduction in the composite beam strength of the floor. In addition, the capping means maintain the capped troughs in a concrete-free status. Therefore the amount of concrete which would normally be available to serve as a heat sink during a fire is significantly reduced and the fire resistance of the floor structure is likewise reduced.
Another such flooring unit is disclosed in U.S. Pat. No. 3,751,576 (KLINKMAN et al) wherein a relatively wide single cell unit is divided into three separate subcells by partitions integrally formed in the bottom sheet of the unit. A single relatively wide access opening in the crest of the unit provides access to each subcell and to the wiring conveyed therethrough. Such a unit, commonly known as a plural-cell duct, finds utility in reinforced concrete floor structures wherein the unit is not intended to serve as a structural component of the floor structure.
Summary of the Invention
The principal object of this invention is to provide an improved three-service metal cellular flooring unit adapted to distribute three different services along the length thereof, and to offer access to all three services at each of a plurality of spaced locations therealong.
Another object of this invention is to provide a three-service metal cellular flooring unit wherein the wire-conveying conduits are formed without obstructing the lengthwise troughs thereby retaining the full composite beam and composite slab capacity of the metal cellular flooring unit.
Still another object of this invention is to provide a three-cell metal cellular flooring unit which incorporates at least one partitioning element having opposite ends configured to prevent hang-up of wiring being fished through the cells of one flooring unit into the cells of the next in-line flooring unit.
The present invention provides improvements in a metal cellular flooring unit of the type presenting at least two generally parallel cells separated by a lengthwise trough. At least one set of access openings is provided in adjacent cells including a crest access opening in the crest of a first cell, a first web access opening in that web of the first cell presented in the trough, and a second web access opening provided in that web of a second cell presented in the trough. A distinct partitioning element is disposed within the first cell and is substantially coextensive in length therewith. The partitioning element divides the first cell into a first subcell including the crest access opening and a second subcell including the first web access opening. The overall arrangement is such that computer wiring, power wiring, and telephone wiring may be conveyed separately through the first and second subcells and the second cell, respectively and are thereby maintained segregated one from the other. Access to all three services may be gained at each location in the flooring unit at which a set of the access openings is provided.
When two of the present flooring units are erected end-to-end and cell-to-cell alignment, the end edges of the two partitioning elements may, for one reason or another, be offset from each other. The leading end of a wire being fished through one of the subcells could hang-up on the adjacent offset end edge. The present invention provides means for eliminating the potential hang-up. That is, a set of generally vertical rib-like protrusions is provided adjacent to each end edge of the partitioning elements. The protrusions are positioned to deflect the leading end of the wire being fished, away from the adjacent offset end edge.
Brief Description of the Drawings
FIG. 1 is a fragmentary isometric view illustrating one embodiment of the present three-service metal cellular flooring unit;
FIG. 2 is a broken isometric view of a distinct partitioning element employed in the flooring unit of FIG. 1;
FIGS. 3, 4 and 5 are schematic end views of metal cellular decking illustrating alternative arrangements of the partitioning element;
FIG. 6 is a fragmentary broken plan view illustrating two of the flooring units of FIG. 1 spanning across horizontal beams and erected in end-to-end and cell-to-cell alignment;
FIG. 7 is a fragmentary plan view of the flooring unit of FIG. 5;
FIG. 8 is a fragmentary broken cross-sectional view taken along the line 8--8 of FIG. 2;
FIG. 9 is a fragmentary cross-sectional view, similar to FIG. 8, illustrating a region of the end joint between the flooring units of FIG. 6;
FIG. 10 is a cross-sectional view taken along the line 10--10 of FIG. 6;
FIG. 11 is a fragmentary plan view of closure means illustrated in FIG. 10;
FIG. 12 is a fragmentary plan view similar to FIG. 11 with closure plates removed to show details;
FIG. 13 is a plan view of a central closure plate;
FIG. 14 is an end view, partly in cross-section, as seen from the line 14--14 of FIG. 13;
FIGS. 15 and 16 are cross-sectional views taken along the lines 15--15 and 16--16 respectively of FIG. 13;
FIG. 17 is a plan view of a lateral closure plate;
FIG. 18 is a cross-sectional view taken along the line 18--18 of FIG. 17;
FIG. 19 is a fragmentary plan view of cover retention means; and
FIG. 20 is a cross-sectional view taken along the line 20--20 of FIG. 11;
FIG. 21 is a cross-sectional view, similar to FIG. 10, illustrating an alternative arrangement;
FIG. 22 is a fragmentary plan view of closure means illustrated in FIG. 21;
FIG. 23 is a fragmentary plan view, similar to FIG. 11, wherein closure plates are removed to show details;
FIG. 24 is a plan view of a central closure plate;
FIGS. 25 and 26 are cross-sectional views taken along the lines 25--25 and 26--26, respectively, of FIG. 24;
FIG. 27 is a plan view of a lateral closure plate;
FIG. 28 is a side view of the lateral closure plate of FIG. 27; and
FIG. 29 is a cross-sectional view taken along the line 29--29 of FIG. 27.
Description of the Preferred Embodiment(s)
FIG. 1 illustrates a three-service metal cellular flooring unit 20 comprising a corrugated upper metal sheet 22 presenting alternating coplanar crests 24 and coplanar valleys 26 and webs 28 connecting adjacent ones of the crests 24 and valleys 26; and a correlative lower metal sheet 30 secured to the upper metal sheet 22 along contiguous portions thereof. The flooring unit presents stiffened edges 32, 34 along its opposite longitudinal edges adapting the flooring unit 20 for erection in side-by-side overlapped relation with adjacent ones of the flooring units 20 or of single-thickness corrugated decking units. The flooring unit 20 as well as others hereinafter described may comprise those metal cellular flooring units disclosed in U.S. Pat. No. 3,812,636 issued May 28, 1974 and assigned to the assignee of the present invention.
The lower metal sheet 30 cooperates with the corrugated upper metal sheet 22 to provide generally parallel cells 36, 38 which are separated by a lengthwise trough 40. It will be observed in FIG. 1 that the trough 40 comprises one of the valleys 26 and confronting webs 28 which connect the valley 26 to the coplanar crests 24.
A set 42 of access openings is provided including a crest access opening 44 in the crest 24 of the first cell 36 and opposed first and second web access openings 46, 48 provided in the web 28 of the first cell 36 and of the second cell 38, respectively.
A distinct partitioning element 50 resides within the first cell 36 and is substantially coextensive in length therewith. The partitioning element 50 divides the first cell 36 into a first subcell 52 including the crest access opening 44 and a second subcell 54 including the first web access opening 46. The overall arrangement is such that the flooring unit 20 is adapted to distribute the wiring of three different services. For example, computer wiring 56 may be distributed through the first subcell 52 and is accessible through the crest access opening 44. Power wiring 58 may be distributed through the second subcell 54 and is accessible through the first web access opening 46. Telephone wiring 60 may be distributed through the second cell 38 and is accessible through the second web access opening 48.
The distinct partitioning element 50 (FIG. 2) preferably comprises a profiled metal sheet including a top flange 62, a central portion 64 depending from the top flange 62, and a bottom flange 66 extending laterally away from the central portion 64 in a direction opposite to that of the top flange 62. As best shown in FIG. 1, the top flange 62 is disposed adjacent to the crest 24 of the first cell 36 and resides between the crest access opening 44 and the lengthwise trough 40. The central portion 64 extends downwardly from the top flange 62 toward the lower metal sheet 30. The bottom flange 66 (FIG. 2) extends between a valley 26 and the lower metal sheet 30. In the preferred arrangement, securing means such as spot welds 68, secure the bottom flange 66 to the valley 26 and to the lower metal sheet 30.
Sets 70 of rib-like protrusions are provided in the central portion 64, one adjacent to each of the opposite end edges 72, 73 of the partitioning element 50. As will be described, the protrusions 70 serve to deflect wires being fished through the cell of one flooring unit into the corresponding cell of the next adjacent flooring unit and thereby prevent the wires from hanging-up on the end edge of the partitioning element of the next adjacent flooring unit.
FIG. 1 illustrates the metal cellular flooring unit 20 presenting two adjacent cells 36, 38. The set 42 of access openings and the partitioning element 50 are equally useful in flooring units presenting more than two cells. For example, FIG. 3 illustrates a flooring unit 74 presenting a central or second cell 38, and two lateral or first cells 36, one on each side of the central or second cell 38. One of the first cells 36 is subdivided by the distinct partitioning element 50. FIG. 4 illustrates a flooring unit 76 presenting a central or first cell 36 provided with the distinct partitioning element 50, and lateral or second cells 38, one on each side of the central or first cell 36. FIG. 5 illustrates a flooring unit 78 having a central or second cell 38, and lateral or first cells 36, one on each side of the central or second cell 38, the lateral cells 36, 36' are each subdivided by a distinct partitioning element 50 to provide first and third subcells 52, 52', and second and fourth subcells 54, 54'.
FIG. 6 illustrates a portion of a floor structure 79 wherein two of the flooring units 20A, 20B span across horizontal beams 80 of the structural framework. The flooring units 20A, 20B are erected in end-to-end relation, that is with the ends 82A, 82B thereof adjacent to each other to form an end joint 83; and in cell-to-cell registration. Each of the flooring units 20A, 20B present a plurality of the sets 42 of access openings preferably provided at uniformly spaced locations along the length thereof. The arrangement provides individual locations at which access to the three services may be gained, for example, through outlet means 84 and the associated passageways (not visible) extending through the overlying layer of concrete 86.
FIG. 7 illustrates a fragmentary plan view of the three-cell flooring unit 78. The flooring unit 78 presents first sets 42A of the access openings presented at uniformly spaced locations along the first and second cells 36, 38. The flooring unit 78 also is provided with second sets 42B (only one set illustrated) of the access openings at uniformly spaced locations along the first and second cells 36', 38. The second set 42B includes a second crest access opening 44', a third web access opening 46' and a fourth web access opening 48' providing access, respectively, to the third and fourth subcells 52', 54' and the second cell 38. Each second set 42B of access openings is offset from the first sets 42A longitudinally along the flooring unit 78 and resides centrally between adjacent ones of the sets 42A. The flooring unit 78 is capable of providing the same density of outlet means 84 (FIG. 6) as the flooring unit 20 but at staggered locations in the floor structure.
Referring to FIG. 8, each set 70 of rib-like protrusions preferably comprises corrugations 88 formed integrally in the central portion 64 immediately adjacent the opposite end edges 72, 73 of the central portion 64. In addition, the corrugations 88 extend outwardly from both of the opposite faces of the central portion 64.
FIG. 9 illustrates a fragment of the joint 83 formed between the flooring units 20A, 20B of FIG. 6. During the manufacture of the flooring units 20, the partitioning element 50 may, for one reason or another, be offset from the desired location. As can be seen in FIG. 9, the partitioning element 50A is not aligned with the partitioning element 50B. Therefore the end edges 72A, 73B thereof are misaligned. When wiring, such as the computer wiring 56 is fished through the first subcell 52A the leading end 90 thereof may, in the absence of the corrugations 88, engage or hang-up on the end edge 73B of the partition element 50B of the next adjacent flooring unit 20B. However, as illustrated in FIG. 9, the wiring end 90 engages the corrugation 88 and is deflected thereby away from the end edge 73B. Therefore wiring may be fished in either direction in the first and second subcells 52, 54, respectively, without fear of the wiring hanging-up on a projecting end of either of the partitioning elements 50.
Referring to FIG. 10, housing means 92 is provided in overlying relation with the flooring unit 20B and provides a chamber designated generally by the numeral 94 which encloses the crest access opening 44 and a portion of the lengthwise trough 40 which includes the first and second web access openings 46, 48. The housing means 92 includes an inverted cup-shaped housing 96 having an upper wall 98 provided with a single outlet opening 100, and trough closures 102 (only one visible in FIG. 10) depending into the lengthwise trough 40. An inverted generally U-shaped member 104 extending transversely of the housing 96 and the trough closures 102, includes a top wall 106 at least at the level of the upper wall 98 of the housing 96, and opposite sidewalls 108 depending from opposite sides of the top wall 106 toward the flooring unit 20B. The U-shaped member 104 divides the chamber 94 into a first compartment 110 including the crest access opening 44, a second compartment 112 including the second web access opening 48, and a central compartment 114 including the first web access opening 46.
Referring to FIGS. 10 and 12, the top wall 106 is adapted to support an electrical duplex receptacle 116 at a level adjacent to the upper surface 118 of the floor structure 79. A second of the duplex receptacles 116 may be supported on the inner sidewall 108 as shown in FIG. 10.
FIGS. 10 through 12 illustrate the housing means 92 in an activated state. That is, after the concrete above the housing means 92 has been removed to provide a concrete passageway 119 and the outlet means 84 has been installed. The outlet means 84 includes a finishing ring 120 secured to the housing means 92, and closure means 122 fitted within and secured to the finishing ring 120. The closure means 122 may comprise a three-piece unit including a central closure plate 124 and lateral closure plates 126, 128. The central closure plate 124 is retained in position relative to the finishing ring 120 by a single fastener 130 (FIG. 11) threaded into the receptacle 116. Covers 132 (FIG. 11) are individually pivotally and removably connected to the central closure plate 124. When closed, the covers 132 protect the receptacle 116 from ingress of fluids and inadvertent entry of short-producing debris. Each cover 132 may be opened or removed entirely when necessary, to provide access to the subjacent plug.
The central closure plate 124 (FIGS. 13-16) has a generally rectangular shape including a central opening 134 surrounded by a perimeter bead 136 presenting a bead upper surface 138. Lateral first shoulders 140, one adjacent to eaach of the opposite sides 142, provide support for the covers 132 (FIG. 11). Discontinuous second shoulders 144 disposed below the level of the first shoulders 140 provide support for a face plate 146 a fragment of which is illustrated in FIG. 13. The face plate 146 (FIGS. 11, 13) presents openings 148 providing access to the outlets of the receptacle 116; and a single central aperture 150 for receiving the fastener 130 (FIG. 11). The fastener 130 secures the face plate 146 to the electrical receptacle 116 thereby retaining the central closure plate 124 in fixed position relative to the finishing ring 120 (FIG. 12).
Reverting to FIGS. 14-16, a perimeter recess 152 is provided below the bead 136, which extends along the opposite sides 142 and along the opposite ends 154.
Referring to FIGS. 17, 18, the lateral closure plates 126 (128) are identical in configuration. Each of the plates 126 (128) includes opposite sides 156, 157, and opposite ends 158. A flange 160 extends outwardly from the side 156. As shown in FIG. 20, the central and lateral closure plates 124, 126 present confronting sides, that is the sides 142 and 156. The flange 160 of the lateral closure plate 126 (128) is engaged in the recess 152 of the closure plate 124 thereby precluding upward movement of the lateral closure plate 126 (128) relative to the central closure plate 124.
Referring to FIGS. 10 and 11, each of the lateral closure plates 126, 128 is provided with releasable fastener means 161 operable from the upper surface 162 of each plate, for releasably securing each closure plate 126, 128 to the finishing ring 120 (FIG. 12). Reverting to FIGS. 17, 18, each of the lateral closure plates 126 (128) is provided with a clearance aperture 164 adjacent the side 157. A recessed area 166 provided in the upper surface 162, surrounds the aperture 164. Referring to FIGS. 19 and 20, the releasable fastener means 161 comprises a slotted head 168 disposed within the recessed area 166 and substantially flush with the upper surface 162. A stem 170 depends from the slotted head 168 downwardly through the clearance opening 164. Clip means 172 carried by and rotatable with the stem 170, includes a wing 174 positioned to be resiliently engaged beneath a flange segment 176. As can be seen in FIG. 12, the finishing ring 120 presents opposed support flanges 176, one at each of its opposite ends. Referring to FIG. 19, the slotted head 168 may be rotated by any suitable tool such that the wing 174 shown in dash-dot outline is rotated out from under the support flange 176 thereby releasing the lateral closure plate 126 or 128 for removal. The lateral closure plate 126 (128) is provided with posts 178, 179 which project downwardly from the lower face 177 (FIG. 18) thereof. The posts 178, 179 are positioned to limit rotation of the clip means 174 to the extreme positions illustrated in FIG. 19.
As is conventional, each of the lateral closures 126 (128) is provided with a plurality of weakened areas 180 along the perimeter thereof, which may be cut away to allow egress of wiring from the subjacent compartments 110, 112 (FIG. 10).
The closure means 84 (FIG. 10) is useful in those installations wherein it is desired to have the electrical receptacle 116 presented substantially flush with the upper surface 118 and visible in an opening in a decorative covering such as carpeting 182. The closure means 84 also allows rapid access to each of the compartments 110, 112 by removing the appropriate one of the lateral closure plates 126, 128.
An alternative outlet arrangement is illustrated in FIGS. 21-29, inclusive. Corresponding numerals will be employed to identify corresponding parts heretofore described.
FIG. 21 illustrates a floor structure 186 incorporating the flooring unit 20 and cooperating therewith, the housing means 92 and the inverted U-shaped member 104 providing the first, second and central compartments 110, 112, 114. In this arrangement, the sidewall 108 of the member 104 supports two receptacles 116 which, as best shown in FIG. 23, are housed within and accessible from the second compartment 112. The top wall 106 of the member 104 resides at least at the level of the upper wall 98 of the housing means 92. Outlet means 184, supported within the concrete passageway 119 substantially flush with the upper surface 118 of the concrete 86, provides ready access to the first and second compartments 110, 112. The outlet means 184 includes a three-piece closure member 190 supported on the finishing ring 120.
The finishing ring 120 (FIG. 23) has a generally rectangular configuration including opposite sides 192, opposite ends 194, opposed first support flanges 196 presented on opposed interior edges and centrally of the sides 192, and the opposed second support flanges 176 presented on opposed interior edges and centrally of the ends 194.
The closure member 190 (FIGS. 21, 22) includes a central closure plate 200, one of the heretofore described lateral closure plates 126 as a first lateral closure plate 126, and a second lateral closure plate 202. Each of the closure plates 126, 202 is provided with one of the heretofore described releasable fastener means 161. As best seen in FIG. 22, the central closure plate 200 spans across the opposite sides 192 of the finishing ring 120 and is secured to the first support flanges 196 by positive fasteners 203 (only one visible). The first lateral closure plate 126 has opposite first and second plate sides 204, 206. The first lateral closure plate 126 is installed such that the first plate side 204 thereof underlaps the central closure 200 and such that the second plate side 206 overlies one of the second support flanges 176 and is secured thereto by the releasable fastener means 161. The second closure plate 202 has opposite first and second plate sides 208, 210. The second lateral closure plate 202 is arranged such that the first plate side 208 thereof overlaps central closure plate 200 and such that the second plate side 210 overlies the other second support flange 176 and is secured thereto by the releasable fastener means 161. Pivot means 212 (not visible in FIG. 22) is provided for pivotally connecting the first plate side 208 of the second lateral closure plate 202 to the central closure plate for pivotal movement about an axis 214 extending transversely of the opposite sides 192 of the finishing ring 120. The arrangement is such that when the releasable fastener means 161 is released, the second lateral closure plate 202 may be lifted in lidlike fashion to gain access to the subjacent compartment 112.
Referring to FIGS. 24-26, the central closure plate 200 comprises a generally channel-shaped upper portion 216 presenting an upper face 217. The upper portion 216 includes opposite end portions 218, 220 and a connecting portion 222. The end portions 218, 220 and the connecting portion 222 present contiguous interior faces 219, 221, 223, respectively. The central closure plate 200 additionally includes a ledge 224 which is contiguous with the upper portion 222 and has ledge extensions 226, 228 which are contiguous with the end portions 218, 220. The ledge 224 and ledge extensions 226, 228 have a common upper surface 230 which is below the level of the upper face 217 of the upper portion 222. A pocket 232 is formed by the ledge 224 and the contiguous interior faces 219, 221, 223 of the upper portion 222. Fastener-receiving apertures 234 are provided, one in each of the ledge extensions 226, 228. As best seen in FIGS. 25 and 26, a recess 236 is provided along that edge of the connecting portion 222 opposite the ledge 224.
As heretofore indicated, the first lateral closure plate is identical to the lateral closure plate 126 described above in connection with FIGS. 17 and 18.
Referring to FIGS. 27 through 29, the second lateral closure plate 202 presents a main body portion 238 and a tongue 240 presenting a common upper face 242. The tongue 240 presents opposite end faces 244 and pins 246, one projecting from each of the end faces 244 and being axially aligned along the pivot axis 214. The pins 246 are received in grooves 248, 250 (FIGS. 24-26) presented in the interior faces 219, 221 of the end portions 218, 220. The groove 248 is provided with an exit slot 252 which permits the associated pin 246 to be removed from the groove 248 thereby allowing the second closure plate 202 to be removed.
It will be observed in FIG. 22 that the first, second and central closure plates 126, 202 and 200, when assembled, present an aesthetically pleasing generally rectangular configuration. Either of the first and second lateral closure plates 126, 202 may be removed by releasing the releasable fastener 161 thereby gaining rapid access to the subjacent compartments 110, 112 (FIG. 21).
It should be readily apparent from the foregoing description that the present invention provides an improved three-service wire distributing unit adapted to distribute three different electrical services along the length thereof, and to offer convenient access by means of improved outlet means, to all three services at each of a plurality of spaced locations therealong.