Description of the Drawings
A more complete appreciation of the present invention and many of the attendant advantages thereof will be understood by reference to the following detailed description when considered in connection with the accompanying drawings in which:
FIG. 1 is a top plan view of one embodiment of safety closure according to the present invention in sealing position on a bottle or container;
FIG. 2 is a section view taken along line 2--2 of FIG. 1;
FIG. 3 is a development view illustrating the inner surface of the peripheral skirt of the closure embodiment of FIG. 1;
FIG. 4 is a development view illustrating the upper region of the outer surface of the bottle of FIG. 1;
FIG. 5 is a plan view of the bottle or container of FIG. 1;
FIG. 6 is a section view taken along line 6--6 of FIG. 2;
FIG. 7 is a fragmentary view similar to FIG. 2 and illustrating the unlocking of the closure from the bottle;
FIG. 8 is a section view taken along line 8--8 of FIG. 7;
FIG. 9 is a plan view similar to FIG. 1 and illustrating a second embodiment of a closure and closure-bottle combination according to the present invention wherein provision is made for returning the closure to its locking mode during the untwisting rotation of the cap;
FIG. 10 is a section view taken along line 10--10 of FIG. 9;
FIG. 11 is a section view taken along line 11--11 of FIG. 10;
FIG. 12 is a view similar to FIG. 7 illustrating the unlocking of the closure illustrated in FIG. 9;
FIG. 13 is a section view taken along line 13--13 of FIG. 12;
FIG. 14 is a view similar to FIG. 13 illustrating the return of the closure to its locking mode during the untwisting operation;
FIG. 15 is a plan view of a third embodiment of a closure and closure-bottle combination according to the present invention;
FIG. 16 is a section view taken along line 16--16 of FIG. 15;
FIG. 17 is a view similar to FIG. 16 and illustrating the unlocking operation of the closure;
FIG. 18 is a plan view of the neck of a bottle forming a part of a closure-bottle combination according to yet another embodiment of the present invention;
FIG. 19 is a bottom plan view of a closure forming a part of the embodiment of the closure-bottle combination of FIG. 18;
FIG. 20 is a fragmentary view illustrating the locking operation of the embodiment of the invention illustrated in FIGS. 18 and 19;
FIG. 21 is a view taken in the direction of line 21--21 of FIG. 20;
FIG. 22 is a fragmentary perspective view of the embodiment of the invention illustrated in FIGS. 18-21 with the closure being locked to the bottle;
FIG. 23 is a section view taken along line 23--23 of FIG. 22;
FIG. 24 is a fragmentary view of the embodiment illustrated in FIGS. 18-23 during the unlocking of the closure from the bottle;
FIG. 25 is a view taken in the direction of line 25--25 of FIG. 24;
FIG. 26 is a perspective view of still another embodiment of a closure and closure-bottle combination in accordance with the present invention;
FIG. 27 is a section view taken along line 27--27 of FIG. 26;
FIG. 28 is a section view taken along line 28--28 of FIG. 27;
FIG. 29 is a view similar to FIG. 27 and illustrating the closure in its unlocked position on the bottle neck;
FIG. 30 is a section view taken along line 30--30 of FIG. 29;
FIG. 31 is a view similar to FIG. 28 illustrating a modification of the embodiment of the invention illustrated in FIGS. 26-30.
Description of the Preferred Embodiments
Referring now to the drawings wherein like reference characters designate identical or corresponding parts throughout the several views and in particular to the embodiment of the invention illustrated in FIGS. 1-8, a safety closure or cap, generally designated 10, is shown mounted on the neck 12 of a bottle or container 14. Referring in particular to FIGS. 1-3, the illustrated embodiment of the safety closure 10 has a unitary or one-piece construction including a closed top 16 from which a peripheral skirt 18 depends. The closure is formed of a substantially rigid but resilient material, such as plastic, preferably by conventional injection molding techniques. Threads are formed on the interior surface of skirt 18 adapted to mate with corresponding threads formed on the exterior surface of the bottle neck 12. Although in the illustrated embodiment the thread structure comprises three flights 22 (only two shown in FIG. 3) equally spaced from each other around the circumference of skirt 18 and three corresponding equally spaced flights 23 (only two shown in FIG. 4) on the bottle neck 12, it is understood that conventional helical thread structure may be utilized. The lower end of the skirt 18 is formed with a thickened rib portion 26 for purposes which will be made clearer hereinbelow.
The upper edge region of skirt 18 extends upwardly beyond the peripheral edge region of the top 16 and is integrally connected thereto by a web portion 28 which itself extends between junctions 30 and 30a which have a reduced thickness relative to that of the skirt and top.
A number of slots 32 are formed through the skirt 18, each of which extends downwardly from the web portion 28. In the illustrated embodiment, three such slots 32 are formed which are equally spaced from each other by 120.degree. center-to-center intervals. A corresponding number of tab-like locking members 34 are integrally joined to the peripheral edge region of top 16, each of the locking members being aligned with and receivable within a respective one of the slots 32. Thus, in the illustrated embodiment, three locking members 34 spaced at 120.degree. center-to-center intervals from each other are integral with and extend downwardly from the top 16 of cap 10. As best seen in FIG. 2 wherein the cap 10 is illustrated in its so-called locked mode such that removal from the bottle neck is prevented, the locking members extend downwardly from the top 16 and are displaced radially inwardly with respect to the skirt 18, the web portion 28 serving to space the skirt somewhat outwardly with respect to the peripheral edge region of top 16. A bead 36 is formed on the undersurface of top 16 to sealingly engage the upper edge of the bottle neck 12.
Referring to FIGS. 4 and 5, the bottle neck 12 has a number of protuberances formed thereon situated over the threads 24 and preferably corresponding in number and spacing to the number and spacing of locking members 34. Each of the protuberances 38 presents a substantially radial abutment surface 40 facing the clockwise direction when viewed in FIG. 5, and an angled surface 42 facing the counterclockwise direction.
In mounting the cap 10 on the bottle neck 12, the cap is situated over the neck and twisted or rotated in a clockwise direction with the corresponding threads mating until the cap descends to a point where bead 36 comes into sealing engagement with the upper edge surface 44 of neck 12 as seen in FIG. 2. During rotation, the locking members 34 in their locking positions illustrated in FIGS. 2 and 6 engage the angled surfaces 42 of protuberances 38 and by virtue of the resilient nature of the material from which the cap is formed, flex outwardly to the extent necessary so that the locking members will ride over the protuberances. As seen in FIGS. 2 and 6, the cap and bottle are suitably configured such that when the cap reaches the position wherein the sealing bead 36 engages the surface 44 of the neck 12, the trailing edge 46 (relative to clockwise rotation of cap 10) of each locking member 34 is contiguous with an abutment surface 40 of a corresponding protuberance 38. It will be readily appreciated that should removal of the cap be attempted by rotating the cap in the counterclockwise direction, the edges 46 of the locking members will abut against and engage the abutment surfaces 40 so that counterclockwise rotation is obstructed. Thus, when the cap according to the invention is tightened over the bottle neck with the locking members in their locking position, it is not possible to untwist the cap by virtue of the construction described above.
According to the present invention, actuating means are provided for moving the locking members 34 from the locking positions illustrated in FIGS. 2 and 6 to non-locking positions illustrated in FIGS. 7 and 8, i.e., to positions wherein the edges 46 of locking members 34 are displaced outwardly from the abutment surfaces 40 of protuberances 38 to thereby permit a counterclockwise rotation and removal of the closure. More particularly, the top 16 of cap 10 has a substantially dish or dome-shaped configuration which when the locking members 34 are in their locking positions extends upwardly in the direction from the peripheral edge region of top 16 to a central region thereof. Thus, the top 16 has a normally convex dis-like construction as best seen in FIG. 2. A hinge groove 48 is formed in the lower surface of top 16 extending around a central portion thereof.
The construction of closure 10 is such that when a downward force greater than a certain minimum force is applied to the central region of top 16, such as by application of finger pressure, the latter will flex and "snap" into a concave or depressed configuration as seen in FIG. 7, the top flexing in the regions of the reduced thickness junctions 30 and 30a which act as hinges and the hinge groove 48. Moreover, the closure is preferably constructed as shown so that the top will remain in the depressed or concave configuration after being snapped into that position. Thus, the peripheral region of the top 16 will flex with respect to the hinge portions 30 and 30a while the central region of the top will flex about the hinge groove 48 with respect to the outer portion of top 16. The structural rigidity of the skirt which is provided by the hinge structure in addition to the reinforcing rib portion 26 acts to produce this over-center or "oil-can" type action of the top 16 which is advantageous for reasons made clear below.
Thus, when the central region of the top 16 in its convex configuration is depressed with a force greater than a certain minimum force, it will snap into the position shown in FIG. 7. At the same time the locking members 34 will flex in the direction of arrow 50 (FIGS. 7 and 8) through respective slots 32 whereby the edge 46 of each locking member will move to a disengaged or unlocking position out of alignment with the corresponding abutment surface 50 thereby permitting the cap to be unscrewed from the bottle neck. It should be understood that such flexure does not depend on any camming action between the bead 36 and any structure related to the neck 12.
When the finger pressure is released, the top will remain in its concave configuration so that the locking members 34 remain in their unlocking positions. This is advantageous in the case where it is desired to use the closure in the same manner as a conventional non-locking type closure, i.e., with the locking feature of the closure permanently disengaged. This may be desired in households where there are no young children. In such a case, the top 16 is always left in its depressed or concave configuration so that the locking members will never be obstructed by the protuberances 38 so that the cap can be merely screwed on and off the bottle as desired in a conventional manner. A lever 51, shown in phantom in FIGS. 1, 2 and 7, may extend from the top 16 which may be manipulated by the user when it is desired to return the cap to its locking mode, i.e., to snap the top back to its convex configuration.
It should also be apparent that the minimum pressure to be applied to the top 16 of cap 10 can be suitably selected during manufacture by appropriate design modifications such, for example, as increasing or decreasing the thickness of the top or the junction 30. The minimum force to actuate movement of the locking member 34 should be at least 8 pounds and preferably in the range of about 10 to 12 pounds which is small enough that elderly or infirm people will have little difficulty in operating the same but which is sufficiently large so that small children will not be able to accomplish an unlocking of the cap.
Another advantage provided by the structure of the invention is that visual, audible and palpable signals are simultaneously provided when the top of the cap is depressed from its locking to its non-locking position. Thus, the fact that the cap is in its non-locking mode is clearly visually apparent from the concave configuration of the top. Similarly, this configuration is readily apparent by touch which is advantageous for individuals whose vision is impaired. Moreover, when the top snaps from the locked to the unlocked position an audible noise is generated indicative of the condition of the closure.
Referring now to FIGS. 9-14, another embodiment of a safety closure according to the present invention, generally designated 52, is illustrated. The same reference numerals are used in the description of this embodiment as were used to designate corresponding parts in the previously described embodiment.
The closure 52 has essentially the same construction as closure 10 differing therefrom in that means are provided whereby after the locking members 34 are moved to their unlocking position in connection with the removal of cap 10 from the bottle neck 12, the locking members 34 will be automatically returned to their locking positions as the cap is untwisted from the bottle. Accordingly, it is not necessary for the user to remember to "snap" the dish-shaped top back from its concave non-locking configuration into its locking configuration every time the cap is removed from the bottle.
To this end a finger 54 extends downwardly from the undersurface of top 16 of cap 10 such that it extends within the neck 12 of the bottle when the cap is mounted thereon. Moreover, a protuberance 56 is formed on the inner surface of neck 12 extending radially inwardly a limited distance. As seen in FIGS. 9-11, when the cap is in its locked mode, i.e., with the top 16 in its convex configuration, the finger 54 extends away from the inner surface of the neck 12 in the downward direction so as to be spaced a sufficient distance therefrom such that the finger 54 will not engage the protuberance 56 as the cap is rotated as seen in FIGS. 9-11. Thus, as seen in FIGS. 9-11, when the cap 10 is in its locked mode with the locking members 34 in their locking positions, a clockwise or tightening rotation thereof will mount the cap on the bottle in the same manner as described above in connection with FIGS. 1-8. The finger 54 will not engage the protuberance 56 during such tightening rotation. FIG. 11 depicts the cap-bottle combination with the cap 10 sealingly locked to the bottle neck 12.
When access to the contents of the container is desired, the top 16 is depressed through the application of at least the minimum force required as seen in FIG. 12 so that the top 16 "oil-cans" to the position illustrated. At the same time, the finger 54 which is attached to the lower surface of top 16 moves to the position illustrated in FIGS. 12 and 13 as indicated by arrow 58 as the locking members 34 flex to their non-locking positions designated by arrows 60. It is therefore seen that with the locking members 34 in their unlocked position, the finger 58 has moved closer to the inner surface of the bottle neck 12. Thus, a subsequent counterclockwise untightening rotation of the cap, which is permitted by virtue of the locking members 34 having been moved out of alignment with the abutment surface 40 of protuberance 38, will result in the finger 54 engaging the protuberance 56 at the point designated 62 (FIG. 14). The protuberance 56 is so shaped that continued rotation of the cap results in a camming action urging the finger 54 in an inward direction as designated by arrow 64 causing the top 16 to flex towards its locked or convex configuration. When the top flexes to a sufficient degree, it will snap to its locked configuration causing the locking members 34 to move into their locked positions as designated by arrows 66 in FIG. 14.
It is therefore seen that the embodiment of the safety closure illustrated in FIGS. 9-14 has a feature whereby the cap will return to its locked mode from its unlocked condition in an automatic fashion as it is untightened from the bottle neck. Thus, the cap is in condition for being remounted on the bottle neck in its locking configuration as soon as it is removed from the bottle.
Another embodiment of a closure according to the present invention which provides an automatic return of the locking members to their locked positions as the cap is rotated to untighten the same from the bottle neck is illustrated in FIGS. 15-17. Again, the same reference numerals are used in the description of this embodiment as were used to designate corresponding parts in the embodiment illustrated in FIGS. 1-8.
The safety closure, designated 68, has essentially the same structure as cap 10 except as follows. The top 70 has a modified form relative to the top 16 such that when depressed to the concave or unlocked configuration illustrated in FIG. 17 and the finger pressure removed therefrom, the top 70 will normally spring back to its convex locked configuration illustrated in FIG. 16. In other words, unlike the top 16 of the previously described embodiments, the top 70 is formed such that when the finger pressure is removed after flexing the top 70 to its unlocked configuration, the top will normally return unless otherwise restrained in the position illustrated in FIG. 16. Such return action is achieved by reducing the depth of the hinge groove 48, for example.
According to this embodiment, the outer region of the upper edge surface 44 of bottle neck 12 is beveled as at 72 and the bead 36 is formed with an inwardly facing planar surface 74.
In operation, with the cap 68 in its tightened condition wherein it is locked to the bottle neck 12 as seen in FIG. 16, the top 70 is depressed by a finger force in excess of the minimum required force whereupon the locking members 34 move from their locked position to their unlocking position illustrated in FIG. 17. At the same time, the bead 36 moves radially outwardly on the upper edge surface 44 of bottle neck 12 until the axial surface 74 of the bead engages the beveled edge surface 72 of the bottle neck. The engagement of the bead surface 74 and beveled edge surface 72 acts to restrain the top 70 from returning to the unflexed locked configuration of FIG. 16. Thus, the user can remove pressure from the top 70 and with the locking members 34 being held in their non-locking positions untwist the cap. However, when the cap has been unscrewed to an extent whereby the axial surface of bead 74 becomes disengaged from the beveled edge surface 72, all restraints tending to hold the top in its depressed condition are removed whereupon the top will automatically return to its locking configuration illustrated in FIG. 16. Thus, it is recognized that in this embodiment as well as the embodiment illustrated in FIGS. 9-14, the user can release the pressure on the top of the cap after depressing the same since the cap will remain in its unlocked configuration whereupon the cap can be untwisted and that during such untwisting, the cap will automatically return to its locking configuration.
Referring now to the embodiment of the invention illustrated in FIGS. 18-25, a safety closure, generally designated 76, comprising yet another embodiment of the present invention is illustrated. The closure 76 is similar to the embodiments described hereinabove in that locking means are formed integrally with the safety closure which are movable between non-locking and locking positions in the latter of which the locking means engage appropriate corresponding locking elements provided on the bottle neck and wherein actuating means are provided for moving the locking means which comprise a normally convex dome or dish-shape top of the closure. However, the closure 76 differs from the previously described embodiments in that the locking means are integrally formed with the closure cap in a manner so as to extend within the interior space defined by the bottle neck and cooperate with locking elements formed on the inwardly facing surface of the bottle neck.
More particularly, the closure 76 includes a peripherally extending interiorly threaded skirt 78 and an integral top 80 having a dome or dish-shaped configuration as seen in FIGS. 21 and 22. A pair of locking members 82 extend downwardly from the dome-shaped portion of top 80 terminating at their lower ends with outwardly extending portions 84 which will be located substantially contiguous with the inner surface of the bottle neck 12 when the cap is being tightened thereon. The leading edge 84a in the clockwise or twisting direction is curved as seen in FIGS. 19, 20 and 23 while the trailing edge 84b is substantially radial. It is noted that one or more such locking members 82 may be provided, two being shown in the illustrated embodiment.
A corresponding number of inwardly extending substantially LOshaped locking elements 86 are provided on the inner surface of bottle neck 12. Thus, each locking element 86 includes an axially extending portion 86a and a circumferentially extending portion 86b.
The function of the elements described above will be readily understood from a description of the operation of this embodiment of the safety closure. In order to tighten the closure 76 on the bottle neck 12, the closure is situated over the bottle neck and rotated in the clockwise direction as indicated by arrow 88 in FIG. 20. Eventually, the curved leading edges 84a of the catch portions 84 engage the axially extending portions 86a of the locking elements 86. However, further rotation in this direction is possible by virtue of the fact that the catch portions 84 will be cammed inwardly as designated by arrow 90 in FIG. 20 so that the cap can be fully tightened over the bottle neck. When the cap reaches its tightened position on the bottle neck, the catch portions 84 of locking members 82 have snapped into the position illustrated in FIGS. 22 and 23 relative to the locking elements 86. It will be seen that a counterclockwise or untwisting rotation of the cap 76 will be prevented by virtue of the abutment of the trailing edge 84b of the catch portions 84 with the axially extending portion 86a of the locking elements 86.
When it is desired to gain access to the bottle, the dome-shaped top 80 of the cap 76 is depressed as seen in FIG. 24. When this occurs the lower surface 84c which is curved as seen in FIG. 22 cams outwardly and downwardly in the direction designated by arrow 90 in FIGS. 24 and 25 wherein the axially extending portions 86a of locking elements 86 no longer present an obstacle to the counterclockwise untwisting rotation of cap 76. Thus, the cap 76 can then be removed from the bottle neck 12. When the cap is unscrewed from the bottle neck, the dome-shaped top 80 will resume its original shape in preparation for being mounted again on the bottle neck.
Another embodiment of a safety closure, designated 92, according to the present invention is illustrated in FIGS. 26-30. This embodiment of the closure is similar to the embodiments described above in that it comprises a normally dish or dome-shape top 94 which constitutes actuating means for moving locking means integrally formed as part of the closure between a non-locking position and a locking position in which the locking means engage locking elements provided on the bottle neck.
More particularly, the closure 92 includes a peripherally extending skirt 96 having a lower circumferentially extending fluted portion 96a and an upper portion 96b formed by a plurality of locking segments 98. Each of the locking segments 98 is integrally joined with the top 94 at an upper groove hinge 100 and to the lower fluted portion 96a of the skirt by a second groove hinge 103. However, adjacent locking segments 98 are separated from each other as seen in the figures. Thus, as seen in FIG. 28, locking segments 98a, 98b and 98c have respective adjoining side surfaces. Moreover, a plurality of inwardly extending teeth 102 are formed on the inwardly facing surface of each locking segment 98. The teeth 102 preferably have a saw-tooth configuration as best seen in FIGS. 28 and 30, each tooth having an angled leading edge 102a in the clockwise direction and a substantially radial trailing edge 102b. The upper end of the bottle neck 12 is provided with a toothed rim 104 having a plurality of correspondingly shaped teeth 106 extending outwardly therefrom.
In operation, the closure 92 is applied to the bottle neck with the top 94 in its locking position as illustrated in solid lines in FIG. 27. In this configuration, the locking segments 98 are in their respective locking positions as illustrated in FIG. 27. The cap is rotated in a clockwise direction until it is tightened on the bottle neck with the bead 108 engaging the upper edge surface of the bottle neck. During such clockwise rotation, the teeth 102 of the locking segments 98 engage the teeth 106 of the toothed rim 104. However, continued rotation is possible due to a camming action between engaging surfaces of the respective teeth by virtue of the saw-tooth construction described above. However, when the cap is fully tightened over the bottle neck, a counterclockwise untightening rotation is prevented by virtue of the abutment of the radial edges of the respective teeth 102 and 106.
When it is desired to unscrew the elosure 92 from the bottle neck, the top 94 is depressed with sufficient force to move the same to a horizontal position as shown in FIG. 29. This results in the peripheral edge regions of the dome-shaped top 94 being moved radially outwardly thereby causing the locking segments 98 to pivot about the first and second groove hinges 100 and 103 as best seen in FIG. 29. Consequently, the locking segments 98 are moved outwardly in the direction of arrow 110 (FIGS. 29 and 30) whereupon the teeth 102 and 106 are disengaged so that a counterclockwise untwisting rotation of the cap is possible. It is noted that unlike the embodiments previously described, the top 94 of closure 92 when in its non-locking position will extend substantially horizontally and not snap into a concave configuration.
One advantage of this embodiment is that the top 94 of closure 92 may be normally positioned with a concave configuration when in its so-called locking position as indicated in phantom in FIG. 27. In this connection, a handle 110 may be formed on the upper surface of the top 94 so that when it is desired to move the locking segments to their non-locking positions, it is only necessary to grasp the handle 110 and raise the top 94 to its horizontal position. This is advantageous in that the top cannot be inadvertently depressed, such as during shipping, by placing objects on top of the closure.
Referring to FIG. 31, a modification of the embodiment illustrated in FIGS. 26-30 is shown. In this modification, the locking segments are formed with inwardly extending locking fingers 114 which engage a gear tooth rim 116 provided at the upper end of the bottle neck. It is understood that in the case of such modification, the cap must be in its non-locking mode when screwed onto the bottle neck.
Obviously, numerous modifications and variations of the present invention are possible in the light of the above teachings. It is therefore to be understood that within the scope of the claims appended hereto, the invention may be practiced otherwise than as specifically disclosed herein.