Brief Description of the Prior Art
Differential mechanisms of the holdout ring type are well known in the patented prior art, as evidenced by the patents to Knoblock U.S. Pat. Nos. 2,638,794 and 3,397,593, and Bokovoy U.S. Pat. No. 3,791,238, for example. In such differentials, upon the overrunning of one output shaft relative to the other, the driven clutch member associated with the overrunning shaft is disengaged from the driving spider member by center cam means, an associated holdout ring being rotated slightly from an inoperative position to an operative position to maintain the driven clutch member disengaged until the overrunning condition is terminated.
While the known differentials operate generally satisfactorily, they are often large and massive, require a substantial number of operative parts, and, consequently, are relatively costly to manufacture, assemble and service.
Summary of the Invention
The present invention was developed to provide an improved compact simplified differential mechanism that is of lighter weight, less costly design, is easier to assemble and disassemble, and also which affords positive holdout ring action.
According to a primary object of the invention, in order to obtain compact construction, the holdout rings of the improved differential mechanism are concentrically arranged between the driven clutch members and the side gears, respectively, and the compression biasing springs are concentrically arranged between the holdout rings and the side gears, respectively, whereby the size, weight and cost of the casing may be reduced, together with a reduction in the size and cost of the compression springs.
In accordance with a further object of the invention, each driven clutch member includes only one set of uniform clutch teeth, which teeth include first and second radially aranged portions adapted for meshing engagement with the driven teeth of the annular spider member, and the overrunning clutch-disengaging teeth of the center cam member mounted concentrically within the spider member, respectively. Thus, as distinguished from certain prior art differential constructions wherein the holdout ring is mounted in a groove in the face of the driven clutch member between two sets of teeth that cooperate with the teeth of the spider and center cam members, respectively, the driven clutch member of the present invention is of considerably stronger, less complex and less costly construction.
Brief Description of the Drawings
Other objects and advantages of the invention will become apparent from a study of the following specification, when viewed in the light of the accompanying drawing, in which:
FIG. 1 is a longitudinal sectional view of the differential apparatus of the present invention;
FIG. 2 is an elevational end view of the center cam member of FIG. 1;
FIGS. 3 and 4 are sectional views taken along lines 3--3 and 4--4, respectively, of FIG. 2;
FIG. 5 is an end view of one of the side gears of FIG. 1;
FIG. 6 is a sectional view taken along line 6--6 of FIG. 5;
FIG. 7 is an end view of one of the holdout rings of FIG. 1; and
FIG. 8 is a sectional view taken along line 8--8 of FIG. 7;
Detailed Description
Referring more particularly to FIG. 1, the differential apparatus 2 of the present invention is operable to drive a pair of output or driven shafts 4 and 6 from an input or driving shaft 8 via conical drive gear 10, ring gear 12, sectional casing 14, an annular driving member 16 non-rotatably mounted within the casing 14, and a pair of driven clutch members 18 and 20 that are splined for axial displacement on side gears 22 and 24 that are non-rotatably connected with the output shafts 4 and 6, respectively. Mounted concentrically within the spider driving member 16 is a center cam member 28 that is retained against relative axial displacement by the resilient split snap ring 30. The driven clutch member 18 has teeth 18a having the cross-sectional configuraton shown in FIG. 6, which teeth correspond in number and cross-sectional configuration to corresponding teeth 16a on the spider drive member 16. Similarly, the driven clutch member 20 has clutch teeth of similar configuration for engagement with corresponding teeth 16b on the adjacent face of the spider driving member 16 the spider teeth 16a, 16b engage corresponding radially outwardly arranged first portions 18a', 20a' of the teeth of the clutch members 18 and 20, respectively. Splines 18b on the axially displaceable clutch member 18 engage corresponding splines on the side gear 22, and a similar splined connection is afforded between clutch member 20 and side gear 24.
In accordance with the present invention, a pair of split resilient holdout rings 34 and 36 are mounted concentrically within the driven clutch members 18 and 20, respectively, each holdout ring being resiliently radially outwardly biased into frictional engagement with the corresponding driven clutch member. The holdout ring 34 includes a radially outwardly directed annular flange portion 34a that is received in a continuous groove contained in the inner circumferential surface of the driven clutch member 18, whereby the holdout ring is rotatably connected with the clutch member 18 but is retained against axial displacement relative thereto. The holdout ring 34 also includes a radially inwardly directed annular flange portion 34b, and a plurality of circumferentially spaced lug portions 34c that extend axially within corresponding through slots 28b contained in the inner peripheral surface of the center cam member 28. The other holdout ring 36 is similarly provided with radially outwardly and inwardly directed flange portions, and with lug portions 36c that extend axially within the other ends of the through slots 28b contained in the central cam member. As shown in FIG. 4, the slots 28b have a stepped cross-sectional configuration defining shoulders 28c. The center cam member 28 has at each end teeth 28a that normally engage radially inwardly arranged second portions 18a", 20a" of the teeth of the driven clutch members 18 and 20, respectively. As shown in FIG. 3, the center cam teeth 28a have a different cross-sectional configuration than those of the driven clutch members, thereby to effect disengagement of the driven clutch member associated with an overrunning output shaft, as will be discussed in greater detail below. Through slot 29 contained in the outer periphery of the center cam member affords an access opening for expanding the snap ring 30 during disassembly of the apparatus of FIG. 1.
The driven clutch members 18 and 20 are normally biased inwardly toward teeth-enmeshing engagement with the spider driving member 16 by compression springs 40 and 42 that are concentrically arranged about the adjacent ends of the side gears 22 and 24, respectively. At their remote ends, the springs engage fixed shoulders on the associated side gears, and at their adjacent ends, the springs transmit the desired inwardly directed biasing force of the driven clutch members 18 and 20 via the annular spring retainer members 44 and 46 and the holdout rings 34 and 36, respectively. More particularly, the adjacent ends of the spring retainers have radially inwardly directed annular flange portions 44a, 46a that are engaged by the springs, and at their other ends, the retainers are provided with radially outwardly directed flanges 44b, 46b that are engaged by the inwardly directed flange portions 34b, 36b of the holdout rings, respectively.
Operation
In operation, as long as the output shafts 4 and 6 are driven at the same rotational velocity, driving torque is transmitted from input drive shaft 8 to the output driven shafts 4 and 6 via pinion 10, ring gear 12, casing 14, spider driving member 16, driven clutch members 18 and 20, and side gears 22 and 24, respectively. The holdout rings 34 and 36 are now in inoperable positions in which the lugs thereon extend axially within the central portions of the through slots 28b contained in the center cam member. The first (18a', 20a') and second (18a", 20a") portions of the teeth on the driven clutch members 18 and 20 are in enmeshing engagement with the corresponding teeth on the spider member 16 and the center cam member 28, respectively.
Assume now that the left hand shaft 4 overruns the right hand shaft 6. Owing to the configuration of the left hand teeth 28a of the center cam member relative to the configuration of the teeth of the left hand driven clutch member 18, the driven clutch member 18 is progressively shifted to the left relative to side gear 22 against the biasing force of spring 40, thereby to effect disengagement between the driving teeth of spider member 16 and the teeth of driven member 18. This disengagement of the driven clutch member 18 may be accompanied by a slight rotational displacement of the center cam member 28. Upon disengagement of the driven clutch member 18, relative rotational displacement between spider member 16 and driven clutch member 18 causes holdout ring 34 (which is in frictional engagement with driven clutch member 18) to be rotationally displaced to the operative position illustrated in phantom in FIG. 4, whereupon the free extremity of the lug portion 34c is seated upon the shoulder surface 28c of the slot 28b contained in the center cam member, thereby retaining the clutch member 18 in a disengaged chatter-free condition.
When the speed of the overrunning shaft 4 is returned to that of the other output shaft 6, the holdout ring is frictionally displaced to the inoperable position relative to the slots contained in the center cam member, whereupon driven clutch member 18 is shifted to the right into teeth enmeshing engagement with the driving spider member 16.
The right hand holdout ring 36 would operate in a similar fashion in the event that the right hand output shaft 6 achieves an overrunning condition.
While in accordance with the provisions of the Patent Statutes the preferred form and embodiment of the invention has been illustrated and described, it will be apparent that other changes and modifications may be made without deviating from the invention set forth above.