The invention relates to a nozzle for applying liquid, notably a toner suspension or a cleaning liquid, to an intermediate image carrier of an electrophoretic printer, said liquid entering the nozzle via an inlet opening near one end and emerging therefrom near the other end via a wide discharge opening, so that it is applied to the intermediate image carrier in front of the electrodes, viewed in the transport direction of the intermediate image carrier.
The storage, processing, transfer and recording of images or characters has become very important in the field of technical data processing. Notably the importance of non-mechanical reproduction of electrically stored information on conventional image carriers, for example, paper has grown. The aim is inter alia to improve the quality of the recorded images.
German Offenlegungsschrift 29 44 708 already describes a method of and a device for the electrophoretic reproduction of multicolor images. Therein, for each colour of the toner suspension there is provided a separate nozzle in order to apply the relevant toner suspension to the drum-shaped image carrier. In the nozzles used, the toner suspension flows, via a bore into a chamber which extends across the entire width of the intermediate image carrier and which comprises a narrow opening wherethrough the toner suspension is applied to the intermediate image carrier.
This nozzle is liable to be completely or partly clogged, thus causing an uncontrollable, irregular application of the toner suspension to the intermediate image carrier. Moreover, the thickness of the suspension film applied to the intermediate image carrier can be influenced only by control of the feed rate of the pump associated with each nozzle. This requires a comparatively complex construction in order to prevent irregular operation of the pump, for example, due to mains voltage fluctuations.
Furthermore, after the starting of the printing operation the intermediate image carrier is irregularly wetted with toner suspension for at least a brief period of time, because the space situated in front of the discharge opening is irregularly filled with toner suspension, so that the toner suspension is also irregularly ejected from the discharge opening of the nozzle, viewed across the full width of the intermediate image carrier.
It is an object of the invention to improve the quality of electrophoretically printer colour images by constructing the nozzle for the supply of toner suspension so that it functions correctly and a uniform supply of suspension across the entire width of the intermediate image carrier is ensured right from the start.
To this end, the nozzle in accordance with the invention is characterized in that it successively comprises, viewed in the flow direction of the liquid, a front chamber and an open rear chamber which communicates with the front chamber via a plurality of comparatively narrow bores, said rear chamber being situated near the end where the discharge opening of the nozzle is situated, the boundary between the rear chamber and the discharge opening being formed by a raised overflow edge which extends across the entire width of the discharge opening and which is arranged to be higher than the bores, the discharge opening comprising an inclined surface which extends from the rear chamber as far as the vicinity of the intermediate image carrier and which forms a comparatively narrow gap in conjunction with the intermediate image carrier, the front chamber, the rear chamber and the inclined surface extending across the entire width of the intermediate image carrier. The advantage of this device consists in that the speed of the toner suspension flowing through the nozzle remains constant. This is a condition to be satisfied for a uniform and controllable thickness of the applied toner suspension film.
A further embodiment of the device is characterized in that the gap between the inclined surface and the intermediate image carrier has the same width over its entire length. The width of the gap between the nozzle and the intermediate image carrier is preferably adjustable. This simple mechanical step ensures that the thickness of the suspension film applied to the intermediate image carrier always remains constant. Moreover, the thickness of the suspension film can thus be controlled without an elaborate construction being required.
A preferred embodiment of a printer for multicolour printing is characterized in that for each toner suspension there is provided a nozzle, several of such nozzles being arranged over one another in order to form a toner unit. This results in a space-saving lay-out of the multicolour printer and, moreover, contributes to the desirable compact construction.
A further embodiment of the multicolour printer in accordance with the invention is characterized in that the gaps between the individual nozzles of the toner unit and the intermediate image carrier have a different width, the gap formed between the lower most nozzle of the toner unit and the intermediate image carrier being the narrowest, the width of this gap being equal to the toner suspension film thickness required for suitable electrophoretic printing. This design enables a large number of such nozzles of the same construction to be arranged over one another on a very small surface area.
Some embodiments will be described in detail hereinafter with reference to the drawing. Therein:
FIG. 1 is a sectional view of a separate nozzle and an intermediate image carrier,
FIG. 2 is a partial sectional and plan view of the nozzle and the intermediate image carrier shown in FIG. 1, and
FIG. 3 is a sectional view of a device for multicolour printing which comprises several nozzles and an intermediate image carrier.
In the embodiment of a nozzle in accordance with the invention which is shown in FIG. 1, the toner suspension reaches, via a connection 1 and a bore 2, a front chamber 3 which extends across the entire width of an intermediate image carrier 8. As is clearly shown in FIG. 2, the toner suspension is distributed in the front chamber 3 before it reaches an open rear chamber 5 via bores 4. The rear chamber 5 also extends across the entire width of the intermediate image carrier and comprises an overflow edge 6. Consequently, the rear chamber 5 is always filled with toner suspension up to the overflow edge 6, so that the suspension in the rear chamber 5 is ready for the printing operation at the overflow edge 6. At the start of the printing operation, the toner suspension directly flows uniformly across the entire inclined surface 7 and onto an intermediate image carrier 8.
FIG. 2 shows clearly that the front chamber 3, the rear chamber 5 and the inclined surface 7 extend parallel to the axis 9 of the cylindrical intermediate image carrier 8.
FIG. 1 shows a gap 10 between the inclined surface 7 and the intermediate image carrier 8 which determines the thickness of the toner suspension film. The width of this gap is the constant over its entire length and is preferably adjustable by means of adjusting means (not shown).
The printing of multicolour images requires several nozzles 11,12,13,14 as shown in FIG. 1 for the supply of toner suspensions of different colour; these nozzles may be combined to form a toner unit 17 as diagrammatically shown in FIG. 3. In addition to the nozzles for the coloured toner suspensions, a further nozzle 15 having a similar construction may be provided for a cleaning liquid, said further nozzle preferably being arranged at the opposite side of the intermediate image carrier 8. In order to apply toner suspension as well as cleaning liquid to the intermediate image carrier, the toner unit 17 with the nozzles 11,12,13, 14 for the supply of toner suspensions of different colour as well as the nozzle 15 for the supply of cleaning liquid must be arranged at a level which is higher than the axis 9 of the intermediate image carrier 8. The coloured toner is electrophoretically deposited on the intermediate image carrier 8 by means of an electrode 16.
FIG. 3 shows that the nozzles 11, 12, 13, 14 are arranged so that the gaps between the inclined surface 7 of the nozzles and the intermediate image carrier 8 have a different width, the gap 10 between the lower most nozzle 14 and the intermediate carrier being the narrowest. The width of the gap 10 is chosen so that it equals the toner suspension film thickness required for suitable electrophoretic printing. The gap 10 thus also determines the thickness of the suspension film from the nozzles 11,12 and 13.