My invention relates to a change in the manner in which a power jointer woodworking tool is operated, the jointer as a device for planing the edges of woodpieces which have to be straight, smooth and square cut particularly for gluing pieces together as in making table tops and the like, should be capable of accommodating a wide variety of workpieces.
This task be comes very difficult to achieve when working with a conventional jointer, particularly when working with wide and/or long workpieces. It is almost impossible to hold such workpiece straight on its edge while sliding it on top of the jointer bed to engage the vertically rotating cutting knives. The board also becomes imbalanced upon the relatively short bed of the jointer, thus increasing the difficulties.
With these observations in mind, it is the aim of my invention to provide a workbench for a relatively small woodworking jointer featuring a flat horizontal work surface or table assembly on which to lay the workpiece flat, wherein the gravity force keeps it in alignment with the two faces of the jointer. The work surface is made sufficiently wide and long for the accommodation of wide and long workpieces, as well as small ones. The workbench assembly also features provisions for the mounting of the jointer in a vertical plane to change it to a device which is horizontally oriented instead of vertically, as it customarily is used. The workbench assembly also features an improved safety guard evolving from the jointer guide-fence which is used as the safety guard.
The table assembly being positioned parallel to and approximately 3/8 in. from the two faces of the vertically mounted jointer, slightly above the bottom edge of the cutting knives. The workpiece is then slid longitudinally against the faces of the jointer.
Another advantage relative to this invention is that the operator of the machine can see the cutting being performed and is in a better position to hold the workpiece firmly against the faces of the jointer, thus accomplishing better quality of work at a faster rate, as well as with more safety. The table assembly can also be made to adjust at selective angles to facilitate bevel cutting on the workpiece. Further objects and features of the invention will become more apparent from the drawings thereof.
FIG. 1 is a perspective view showing the bench with the jointer in place.
FIG. 2 is a top view of the assembly showing the workpiece being processed between the work surface and the safety guard.
FIG. 3 is a top view of the assembly showing the hinges through the work surface.
FIG. 4 shows a front view of the cutting knives with the safety guard extending over the two faces of the jointer.
FIG. 5 is an end view with the work surface adjusted at a 90.degree. angle from the faces of the jointer.
FIG. 6 shows an end view of the assembly with work surface adjusted for bevel cutting on the workpiece.
Referring to the drawing numerals, there is shown a power woodworking jointer in place illustrated at 10 which is mounted on the inner side of bench member 16 with its pulley 22 being slightly higher than the top edge of member 16 which is positioned at right angle, and outwardly from the back edge of table assembly 15, sufficiently to allow clearance for the erection of jointer 10 without overlapping of the work surface 15. Motor 18 is mounted on the outer side of bench member 16 with its pulley 23 being in alignment with jointer pulley 22. Motor 18 is mounted in a manner which places its pulley 23 in a diagonal position from the jointer rotary pulley 22 as needed to facilitate tension on transmission belt 24 linking the two pulleys.
Table assembly 15 is made substantially longer than jointer 10 extending beyond it at both ends to accommodate the processing of long workpieces as illustrated at 19, FIG. 2. Table assembly 15, which is substantially wide to accommodate wide workpieces, can be made to adjust to different angles to facilitate bevel cutting on the workpiece, by means of hinges 21-21, therefrom maintained in angular positions by means of brackets 17-17 which are made flat, edgewisely rounded and slotted to receive clamping bolts which project through slots as shown in FIG. 6. The brackets are anchored from the underside or work surface 15 near both ends, extending backwardly anchoring to frame structure of work bench. Guidefence 14 which now becomes the safety guard is adjustable to different angles to provide a slot for the workpiece when table assembly 15 is adjusted to facilitate bevel cutting as illustrated in FIG. 6. Safety guard 14, which envolves from the use of the jointer guidefence, is positioned extending over faces 11 and 12 of the jointer 10, thus crossing over cutting knives 13, thus forming a barrier to the operator's hands in keeping them from coming into contact with the cutting knives.
Jointer 10 and motor 18 being mounted by means of bolts projecting through holes provided on their bases for that purpose are not standardized, thus mounting holes have to be drilled in support member 16 to match those of jointer 10 and motor 18. While the invention has been illustrated in connection with specific arrangements of parts, the support structure of the bench may be altered to suit the manufacturer. My invention makes no claims on support factors such as legs or frame work, only on the essential parts which bring forth the principle of operation to make possible improved workmanship on a wider variety of workpieces, improved safety features, and ease of operation with minimum cost to the small woodworker.
As all small woodworking jointers are, in essence, made alike, it was deemed unnecessary to fully describe it. Those interested in the invention are skilled in the art, therefore my description of the invention should become clear.