Panel Reinforcement Structure Construction

1. Field of the Invention

The present invention relates to a panel reinforcement structure construction for attaching to and reinforcing a vehicle structural panel.

2. Description of the Prior Art

Referring to FIGS. 1 and 2, there is shown a conventional panel reinforcement structure construction for attaching to and reinforcing a vehicle structural panel of an automobile, wherein disposed near both sides of the lower surface of a rear floor panel 1 are elongate channel members 2, often referred to as rear side members, in the longitudinal direction of a vehicle body, with their open sections facing upwardly. Each of the elongate channel members 2 is provided with attachment flanges 4 extending outwardly from the upper edges of the two side sections 3, 3 thereof. The attachment flanges 4, 4 are attached to the rear floor panel 1 by spot welding. There are provided arms 5, 5 at the rear ends of both side sections 3, 3 of the elongate channel member 2. Each arm 5 extends outwardly from the end of each side section 3. These arms 5, 5 are attached by spot welding to a rear lower panel 6 which is welded to the rear edge of the rear floor panel 1 and to a rear upper panel 7 so as to reinforce the structural integrity and to resist the effect of shear forces F acting transversely on the elongate channel member 2.

With the panel reinforcement structure construction of this kind, since the arms 5, 5 on the rear ends of the side sections of the elongate channel member 2 are welded to the rear lower panel 6 so as to resist the effect of shear forces acting transversely on the elongate channel member 2, the rear lower panel 6 is an indispensable structural member, thus resulting in an increase in weight of the vehicle body. Thus, it does not meet the recent demand that the weight of the vehicle body be reduced.

According to the present invention, a panel reinforcement structure construction for attaching to and reinforcing a vehicle structural panel comprises: an elongate channel member secured at the elongate open section thereof to the vehicle structural panel, an arm attached to each side section of the channel member and extending from the end of the channel member transversely to the elongate axis of the channel member, and an attachment flange attached to each channel member arm in a manner to also attach to the vehicle structural panel to reinforce the structural integrity thereof and resist the effect of shear forces acting transversely on the elongate channel member.

Accordingly, an object of the present invention is to provide a panel reinforcement structure construction which has eliminated a rear lower panel.

FIG. 1 is a perspective view showing a conventional panel reinforcement structure construction;

FIG. 2 is a perspective diagram showing a conventional elongated channel member subjected to shear forces transversely thereon;

FIG. 3 is a view similar to FIG. 2 showing a first embodiment of a panel reinforcement structure construction according to the present invention;

FIG. 4 is a view in the longitudinal direction of the channel member used in FIG. 3;

FIG. 5 is a view similar to FIG. 3 showing a second embodiment; and

FIG. 6 is a view in a longitudinal direction of the channel member used in FIG. 5.

Referring to a first embodiment illustrated in FIG. 3, an elongate channel member 2 is fixedly attached at an open section thereof to a vehicle structural panel, viz., a rear floor panel. The elongate channel member has flanges 4, 4 which are formed by bending side sections 3, 3 and are securely attached to the rear floor panel 1 by spot welding. Arms 10, 10, each formed by bending one side section 3, 3 of the elongate channel member 2, extend from the end of the elongate channel member transversely with respect to the longitudinal axis of the channel member 2. Attachment flanges 11, 11, each formed by bending one of the arms 10, 10, are also attached to the rear floor panel 1 by spot welding. The rear floor panel 1 is attached to a flange 12 of a rear upper panel 7 by spot welding.

Since the arms 10, 10 extending from the rear ends of the channel member side sections 3, 3 are attached to the rear floor panel 1 at their attachment flanges 11, 11, the panel reinforcement structure construction reinforces the structural integrity and resists the effect of shear forces F acting transversely on the elongate channel member 2. The shear forces F are transmitted to the rear floor panel 1 through the flanges 4, 4 of the channel member 2 and the attachment flanges 11, 11 of the arms 10, 10. Under this force, the side sections 3, 3 of the elongate channel member 2 would otherwise tend to deform as shown by the one dot chain line in FIG. 4, but the arms 10, 10 maintain the cross-sectional shape of the elongate channel member 2 because the arm attachment flanges 11, 11 are fixedly attached to the rear floor panel 1.

The second embodiment as illustrated in FIG. 5 is now explained.

This embodiment is different from the first embodiment in that a rear floor panel 1 has a shoulder 13 so as to increase its structural rigidity. The shoulder 13 is disposed on an outward side of and extends along the longitudinal axis of each elongate channel member 2. The attachment arm flange 11 has a shape conforming to the shoulder 13 of the rear floor panel 1 and is attached to the shoulder 13 by spot welding.

Thus, according to the panel reinforcement structure construction of this embodiment, the provision of the shoulder 13 further reduces the bending moment occurring in the rear floor panel 1 owing to the effect of the shear forces F.

Under this force, the cross-sectional shape of the elongate channel member 2 is not deformed as shown by the one dot chain line in FIG. 6 but remains intact.

Although in this embodiment, the shoulder 13 is formed on only one side of the elongate channel member, two shoulders may be disposed on opposite sides of each elongate channel member 2. In this case the structural rigidity of the rear floor panel 1 is increased further.

As having been described, according to the panel reinforcement structure construction of this invention, arms extend from the rear ends of the channel member side sections and the arm attachment flanges are attached to the rear floor panel so as to reinforce the structural integrity of the vehicle structural panel and resist the effect of shear forces acting transversely on the elongate channel member.