US 4,376,298 AGrant
Combine Data Center
Issue Date:1983-03-08
•21 Claims
•16 Drawing Sheets
Abstract
A modular monitoring and control system is provided for an agricultural machine such as a combine. The system includes an executive processing unit which is capable of cooperating with one or more monitoring and/or control modules, which module may be added to or deleted from the system for performing monitoring and control functions as desired by a particular operator. Conveniently, a video display unit provides alphanumeric display information to the operator regarding both the monitored and controlled functions of the combine machine as well as instructional messages for purposes of calibrating the monitoring and control system for operation with a particular combine. Moreover, the operator may select for a display in alphanumeric form suitable instructional information regarding any malfunctions of the combine and counter during operation and instructions for the correction thereof.
Metadata
Assignee
- Dickey-john Corporation
Inventors
- David G. Sokol
- Roger B. Whitaker
- John J. Lord
- David M. Beams
Application Information
Application Number:US 175906&
Filing Date:1980-08-06
Priority Date:1980-08-06
Art Unit:237
Classifications
IPC:
G06F 1520G08B 1900A01D 4100
Field of Search:
36434056551;579;58052 F;684;517-52610.2;DIG. 15
Patent Drawings (16 sheets)
Description
Background of the Invention
This invention relates to a monitoring and control system for complex machinery, and more particularly to such a system for monitoring and controlling the operation of a piece of farm machinery such as a combine.
While the present invention may find utility in various machinery, the disclosure will be facilitated by a reference to the monitoring and control of the operation of a harvesting machine such as a combine.
In modern harvesting machinery, the useful grain is separated from other parts of the plant as the machine moves over the field to be harvested. Such combines may be either self-propelled or pulled behind a tractor, utilizing a conventional power take-off from the tractor. Briefly, such combines generally perform a complete harvesting operation from the mowing or cutting down of the plants up to and including the separation of the useful grain portions from the plants and discharge of the chaff, stalks and other non-useful plant parts.
In such a combine, a plurality of machinery elements such as rotating shafts, belts and other drive parts are utilized to power the structures for carrying out all of the operations necessary to obtain the useful grain from the harvested plants. Moreover, most of these drive parts are driven from various power take-off arrangements from a main engine of the combine machine, or from a tractor drawing the machine, where the combine is not of the self-propelled type.
Additionally, it is known that the ratios between the ground speed of the combine and various of the moving shafts and other drive components should be held at predetermined values in order to achieve a given efficiency of combining operation. In this regard, the term "load control" is often utilized to refer to systems for properly coordinating the ground speed of the combine in order to obtain maximum efficiency in the combining operation for given crop density and field conditions.
Various apparatus for monitoring the operation of combines has been proposed in the past, specific examples being shown in the following U.S. Pat. Nos.: 3,515,144 to Morrison; 3,583,405 to Gerhardt; 3,610,252 to DeCoene et al; 3,638,659 to Dahlquest et al; and 3,797,502 to Reed et al. Additionally, one particularly useful monitoring and control system is disclosed in the co-pending application of Whitaker et al, Ser. No. 19,287, filed Mar. 12, 1979, now U.S. Pat. No. 4,296,409, and commonly assigned with the present application.
With the advent of modern electronic data processing components, a number of additional monitoring and control functions, as well as improved operation of a monitoring and control system for such a combine, have become feasible. For example, combine monitoring systems, with the exception of the aforementioned co-pending application, have heretofore been specifically designed for use with a particular make and model of combine machine. Even then, due to variations in construction and operation between combine machines of the same make and model, some difficulties may arise in properly adjusting or calibrating a given monitor for accurate and reliable operation with a given combine. The aforementioned co-pending application advantageously solves a number of these problems by including suitable controls accessible to a dealer, installer or the farmer himself for adjusting or calibrating the monitoring circuitry operation to a particular combine machine. Advantageously, the present invention offers some improvement in this regard, by automating a significant portion of the required calibration.
Additionally, combine monitoring systems heretofore known have generally been designed as integral systems, incorporating a predetermined and unchangeable number of monitoring functions. Accordingly, one desirous of purchasing such a system must decide which functions are appropriate to his particular operation and choose a monitoring system offering those functions. Should this purchaser later require the addition of other monitoring or control functions, he may well be required to purchase a complete new monitoring and control system, and realize a substantial loss on the one originally purchased. Moreover, a particular operator may require a combination of monitoring and control functions which is simply not available in heretofore known monitoring systems, or is available only in conjunction with a number of additional functions which the operator does not need or require and which add to the expense of the unit.
Advantageously, the monitoring system of the invention is modular in form, permitting a monitoring and control system to be substantially custom configured for a given operator's requirements. As such, even having once configured such a system it is still possible to add to or delete from the monitoring and control functions provided, at minimum cost and with minimum labor, should the operator's requirements change after initial configuration and installation.
Heretofore known monitoring systems, while often quite effective and accurate in their monitoring and reporting of the values of various combine operating parameters, have not heretofore been capable of "self-monitoring". That is to say, it has heretofore been up to the operator to determine from the displays or other readouts of values provided whether a given deviation in a value from an expected norm indicates a failure in a portion of the combine machine itself, or a failure on the part of some portion of the monitoring system. The present monitoring system, however, makes advantageous use of modern data processing equipment to form a number of self-diagnostic functions, thereby alerting the operator to possible malfunctions in parts of the monitoring system itself.
Objects and Summary of the Invention
Accordingly, it is a general object of the present invention to provide a novel and improved monitoring and control system for a complex piece of farm machinery such as a combine.
A more specific object is to provide such a monitoring and control system which substantially automatically performs necessary calibration and adjustment operation for use thereof with a particular combine machine.
Another object is to provide such a monitoring and control system which is capable of performing a number of self-diagnostic functions, alerting the operator to possible malfunctions in parts of the monitoring system itself.
Yet another object is to provide such a monitoring and control system which is substantially modular in its design, permitting a system to be substantially custom-configured to the needs of a particular operator.
Brief Description of the Drawings
The foregoing as well as other objects, features and advantages of the present invention will be more readily appreciated upon consideration of the following detailed description of the illustrated embodiment, together with the accompanying drawings, wherein:
FIG. 1 is a side elevation, partially broken away and partially in schematic form of a combine machine;
FIG. 2 is a circuit diagram, in block schematic form, of the novel monitoring and control system of the invention;
FIGS. 3A and 3B together form a circuit schematic diagram of an executive processor modular component of the monitoring system of the invention;
FIGS. 4A and 4B together form a circuit schematic diagram of a memory module of the monitoring and control system of the invention;
FIG. 5 is a circuit schematic diagram of a grain loss module of the monitoring and control system of the invention;
FIG. 6 is a circuit schematic diagram of an optional additional portion of the grain loss module of FIG. 5;
FIGS. 7A, 7B and 7C form a circuit schematic diagram of a machine parameters monitoring module of the modular monitoring and control system of the invention;
FIGS. 8A and 8B together form a circuit schematic diagram of a load control module of the modular monitoring and control system of the invention;
FIG. 9 is a circuit schematic diagram of another portion of the load control module of FIGS. 8A and 8B;
FIGS. 10A and 10B together form a circuit schematic diagram of a shaft monitoring module of the modular monitoring and control system of the invention; and
FIGS. 11A and 11B together form a circuit schematic diagram of a power supply module of the modular monitoring and control system of the invention.
Detailed Description of the Illustrated Embodiment
The means, apparatus and structure by which the novel improvements in accordance with the invention are achieved in the exemplary embodiment described herein comprise various microprocessor components and associated memories, registers or storage spaces, together with specific routines or programs for the control of the respective apparatus or means by the central control unit or executive processor.
Referring now to the drawings and initially to FIG. 1, a typical combine machine of the self-propelled type is designated generally by the reference numeral 20. Other types of combines are known in the art, for example combines which are pulled behind a tractor with a suitable power take-off. The invention will be understood from the following description to be readily applicable to either type of combine machine. Moreover, the specific structures of the combine 20 to be hereinafter described may vary somewhat in their proportions or arrangements in different combine machines, the present disclosure being that of an exemplary or "typical" combine machine.
In accordance with conventional construction, the combine 20 includes a main frame or body 22 carried on a pair of forward drive wheels 24 and a pair of steerable rear wheels 26.
An engine 28 is mounted generally in the top portion of the body 22 and a grain tank or storage bin 30 is carried on the body 22 generally in the front of the engine 28. An operator's station or cab 32 is located generally in front of this grain tank or storage bin 30. The operator's station 32 includes both conventional controls (not shown) for the operation of the combine 20 and also a control and display panel (shown schematically in FIG. 2) of the monitoring and control system of the present invention.
Other conventional features of the combine 20 include a forwardly disposed header or harvesting platform, designated generally 34, which includes a mowing board 36, above which is rotatably mounted a reel 38 which propels the mowed crop rearwardly into a transversely mounted auger (not shown). This auger carries the mowed crop to the base of a conveyor 42 which then carries the crop upwardly and rearwardly to a threshing apparatus. This threshing apparatus includes a rotating threshing drum or cylinder 44 which detaches grain from the crop material by its threshing action in cooperation with a concave or stationary cylinder member 46. In the illustrated embodiment, the flow of the crop material over the threshing drum 44 is generally in an axial direction. Other combine structures are known, however, wherein the threshing drum structure is mounted transversely of the direction of travel of the combine and hence the flow is substantially radially around the threshing cylinder. The present invention is equally useful in conjunction with either type of combine machine.
Residue material from the threshing cylinder 46 is then propelled rearwardly onto a screen 48, and detached grain flowing from the concave or cylinder 46 and screen 48 onto a conveyor auger 50 which carries the grain rearwardly to one or more fore-and-aft extending shakers or sieves 52, which further reciprocate in the fore-and-aft direction. The chaff or other plant material which falls onto the shakers or sieves 52 is then separated from the grain by the action of a large blower or fan 54 which blows the lighter chaff material outwardly to be discarded along with the plant residue material propelled to the end of the threshing cylinder 44. The separated grain falls through the sieves into a clean grain conveyor 56, which delivers the separated grain to the grain tank or storage bin 30. Unseparated material propelled to the rear of the shakers or sieves 52 is delivered to a tailings conveyor 58 which delivers the unseparated grain back to the threshing drum 44 for a second pass through the intervening structures. Suitable choppers and/or spreaders 60, 61 may also be provided rearwardly of the chaff and waste plant material outlets, to spread the discharged residue material over the field in the wake of the combine machine.
Also in accordance with the conventional practice, one or more temperature sensors, pressure sensors and/or RPM sensors (not shown) are associated with the engine 30 for monitoring the operation thereof. Additionally, a number of tachometer or rotation sensors (not shown) are provided for drive shafts or other rotating drive components associated with the moving parts thus far mentioned. Other suitable switch components or sensors are also provided for detecting the level of grain in the storage bin 30 and for detecting the level of crop material deposited above the chaffers or sieves 52. Similarly, sensors are provided for monitoring the rotational speed of the reel 38 and the height of the header 34 and cutter bar 36 thereof.
Suitable grain loss sensors of known construction may also be positioned at various locations in the combine, to detect the amount of separated grain passing through these locations. The structure and function of such grain loss sensors and theory of operation thereof in estimating grain loss is more fully set forth, for example in the Paper "Combine-Harvester Grain Loss Monitor" by W. B. Reed et al, Paper Number 68-607 presented at the 1968 Winter Meeting of the American Society of Agricultural Engineers, Dec. 10-13, 1968. Suffice it to say that these sensors comprise pressure sensitive transducers or impact sensors, such that grain falling thereon produces detectable pulse signals. Under normal harvesting conditions, the loss of grain in the harvesting operation may be estimated to a known degree of accuracy by monitoring the grain flowing through various portions of the combine machine. Moreover, a definite correlation exists between the amount of grain detected at these various points and the grain loss of the combine as a whole. This correlation is a good indicator of the efficiency of operation of the combine machine 20.
The foregoing represents a conventional combine construction, together with a representative arrangement of conventional sensors for monitoring the operation of various structures of the combine.
Reference is next invited to FIG. 2, wherein a monitoring and control system in accordance with the present invention is illustrated in block diagrammatic form. In accordance with a feature of the invention, this monitoring and control system, designated generally by the reference numeral 70 is modular in form, so that various components thereof may be selectively included or omitted so as to configure a monitoring and control system as required by a particular operator. The block diagram of FIG. 2, however, includes an exemplary one of each modular component.
In this regard, an executive processor module 62 comprises a master monitoring and control component, and is provided with a bidirectional data bus 64 for selective interconnection with the other components of the system. This executive processor 62 preferably comprises a programmed special purpose computer of microprocessor 66 for processing the information received by way of a suitable input/output (I/O) port 68 and from the bidirectional data bus 64, for example, for display to the operator of the combine of suitable combine operating parameters. The executive processor 62 also provides master control of the operation of the other modules by way of the bidirectional data bus 64.
In accordance with another feature of the invention, a novel display unit 76 is driven by the executive processor 62 to provide the aforementioned display of information to the operator. Advantageously, this display unit 76 comprises a CRT or video unit, capable of displaying a plurality of lines of alphanumeric information. As will be discussed later, in addition to displaying information related to the operation of the combine, various diagnostic information regarding the operation of the monitoring system and associated sensors may also be displayed thereon. Moreover, under the control of executive processor 62 and a pair of operator accessible control members or switches 76a, 76b, the video display unit 76 also displays suitable informational messages to the operator, for example, regarding the proper calibration of the monitoring and control system 70 for use with a particular combine. Other instructional messages are also provided, directed to the correction or repair of any problems detected in the operation of the combine itself or in the operation of any of the sensors mentioned above or the wires or cables coupling these sensors with the monitoring and control system 70.
The executive processor 62 also includes suitable memory components 80, 82. These memory components 80 and 82 preferably include ROM-type or non-volatile memory components 80 for storing permanent, non-alterable information for operation of the system 70. This memory portion of the system also includes RAM-type or reprogrammable memory components 82 for accommodating changeable information, for example for accommodating the calibration of the system 70 for operation in conjunction with a particular combine machine. These memory components 80, 82 are coupled by the data bus 64 to the microprocessor 66 and to other components of the system 70. A suitable power supply 84 is also provided and is coupled by cable 85 to the other components of the system 70.
A grain loss module 86 is also coupled wth the bidirectional data bus 64. This grain loss module 86 receives input signals from one or more grain loss sensors, which as mentioned above are mounted at suitable locations in the combine machine for detecting the amount of grain passing through such locations. The grain loss module 86 is advantageously configured to process the information received from the grain loss sensors into data in a form usable by the executive processor 62. For example, this data may be stored in the RAM-type memory components 82, to be displayed in real time in accordance with a predetermined display sequence or as called upon by the operator.
Similarly, a machine parameters module 88 is coupled with the various sensors mentioned above associated with the combine engine, for example oil pressure and temperature sensors. This machine parameters module 88 also comprises processing components for processing the signals received from the machine parameters sensors into data in suitable form to be passed out on the bidirectional data bus 64 to the executive processor 62 and/or RAM 82.
In similar fashion, a shaft monitor module 90 is coupled with the bidirectional data bus 64 and receives input from the shaft sensors or rotational sensors mentioned above which are provided at suitable points on the various shafts, rotating bodies and/or drive mechanisms within the combine machine. In similar fashion to the above-mentioned modules, this shaft monitor module 90 includes suitable processing components for converting the shaft sensor input signals to data in a form usable by the executive processor 62 and/or RAM 82.
A control module 92 is also coupled with the bidirectional data bus 64 and receives inputs from one or more sensors such as a reel speed sensor or a header height sensor. This control module 92 also includes suitable processing components for converting the input signals received from these sensors into data in a form usable by the executive processor 62 and RAM 82. Additionally, the control module 92 includes suitable control components for producing control signals to regulate the sensed component to achieve a desired or preselected operation thereof, for example the reel speed or the header height. This desired operation may be selected by the operator for maximizing the efficiency of the combine operation. These control components drive suitable load controllers which may comprise electrical or hydraulic apparatus for setting the height of the header 34 or cutter bar 36 or the speed of the reel 38. In this way, maximum efficiency of combine operation may be automatically controlled by the control module 92, in conjunction with the executive processor 62.
In one form, the control module 92 comprises a load control module which receives input from one or more selected load sensors which may comprise selected ones of the shaft sensors mentioned above. These selected load or shaft sensors preferably are those associated with rotating parts of the combine machine whose operation or rotational speed varies in a detectable way in response to varying loads imposed thereon by the incoming crop material during the combining operation. This load control module also includes suitable processing components, to be described later, which are capable of operation independently of the executive processor 62 for converting the input signals received from these selected sensors and to control signals for output to controllers which control the ground speed of the combine. Since there is a predetermined relationship between the ground speed of the combine and the rate of operation of the various rotating components thereof, control of the ground speed thereby controls the load imposed upon these components during the combining operation. That is, for given crop conditions, a proper setting of the ground speed of the combine can ensure optimum efficiency thereof by controlling the intake of crop material and hence the load imposed upon various of the internal operating systems and components of the combine.
In accordance with one practical and preferred embodiment of the invention, a diagnostics module 94 is also coupled with the data bus 64. Preferably, this diagnostics module 94 comprises memory components containing data corresponding to the expected values of the signals to be produced by each of the sensors associated with the monitoring and control system 70. Additionally, this data includes information regarding various possible failure modes of the sensors, such as an open-circuit or closed-circuit condition of the sensor or of the cable joining the sensor with the system 70, or other such faults which would result in sensor output signals outside of expected range of operating values of a properly functioning sensor. Accordingly, the data from the diagnostics module 94 may be compared by the executive processor 62 with the actual data received from the sensors in order to determine if the sensors and connecting cables are functioning properly. To this end, the diagnostics module also preferably contains data of an instructional nature for displaying instructional messages to the operator on the video display unit 76 in the event that an improperly functioning sensor or cable is encountered. Such instructional messages preferably include not only identification of the malfunctioning sensor or cable and the nature of the malfunction, but also instructions regarding proper repair or replacement of the sensor or cable for correction of the identified malfunction.
The details of the structure and operation of the circuit blocks illustrated in FIG. 2, as well as the portions thereof responsible for the operations discussed hereinabove will be more readily appreciated now upon reference to the remaining figures of the drawings.
Referring now to FIGS. 3A and 3B, a detailed circuit diagram of the microprocessor 66 and I/O and a portion of the ROM 80 and FIG. 2 are illustrated. A remaining portion of the ROM 80 and RAM 82 of FIG. 2 will be discussed immediately hereinbelow with reference to FIGS. 4A and 4B.
Reference is initially directed to FIGS. 3A and 3B wherein the microprocessor 66 is illustrated together with its various input and output connections. A master timing or clock control signal of on the order of 6 megahertz is provided by a suitable oscillator circuit designated generally 100 which includes a 6 megahertz crystal 102. The outputs of this oscillator circuit are fed to X.sub.1 and X.sub.2 inputs of the microprocessor 66. In the illustrated embodiment, this microprocessor 66 is of the type generally designated 8085A manufactured by Intel. This microprocessor 66 is an eight-bit processor having a sixteen-bit address bus, the first or lowest order eight bits of which are multiplexed with and eight-bit data bus. This eight-bit data bus an sixteen-bit address bus together form the data bus 64 of FIG. 2. Additional inputs to the microprocessor 66 include an auxiliary reset input (AUX RESET), a power down (PWR DN), an interrupt input (INTR), a hold (HOLD) input and (READY) input. Outputs include an IO/M output, an RD output and a WR output, in addition to the above-mentioned address and data bus outputs. Additional outputs include outputs designated HLDA and RESET OUT. These inputs and outputs are provided with suitable buffers and suitable pullups to a positive voltage supply as indicated in FIG. 3A.
The memory addressing and read/write control provided by the IO/M, RO and WR outputs is fed through a data selector or multiplexer 104 (e.g., 74LS257) which produces therefrom suitable memory write (MW), memory read (MR), and I/O write (I/O W) and I/O read (I/O R) control outputs for controlling, writing and reading from the associated memory components and for reading or writing with respect to an I/O port 106, part of which is also shown in FIG. 3B and which will be discussed further hereinbelow. A plurality of buffers 108 (e.g., 74LS244), 110 (e.g., 74LS373) and 112 (e.g., 74LS245) interconnect the address and data bus lines with additional components of FIG. 3B. In particular, the buffer 108 joins the highest order eight bits of the address lines with an address decoder 114 (e.g., 74LS288) of FIG. 3B and with address inputs of a plurality of ROM components designated generally by the reference numeral 80, which forms a portion of the ROM 80 of FIG. 2. The buffer 112 bidirectionally joins the multiplexed data bus lines and lower order address lines with a similar bidirectional buffer 118 (e.g., 74LS245), this second buffer 118 being coupled with further data inputs of the ROM's 80. Selection of one or more of these buffers 110, 112 effectively demultiplexes the multiplexed address and data outputs from the microprocessor 66 in order to feed the respective address or data information thereof out on separate address and data busses. In this regard, these data busses are indicated generally by the reference numeral 120 while the address busses thus demultiplexed are indicated by the reference numeral 122 in FIG. 3B. The remaining address lines fed through the buffer 108 are similarly indicated generally by reference numeral 124 where they are fed out from the circuit of FIG. 3A. Suitable select logic for the multiplexer 104 and buffers 108, 110 and 112 is provided as illustrated at the lower left-hand portion of FIG. 3A.
Additionally, at the lower left-hand portion of FIG. 3A a divide-by-7500 divider chain 126 and a divide-by-16 divider chain 128 are joined together to provide a master interrupt sequence of pulses for the microprocessor 66 from the 6 megahertz clock signal input. In this regard, the microprocessor is arranged to provide a control sequence of reading and writing with respect to various peripheral components which include the various modules described above with reference to FIG. 2, on a repeating cycle of substantially one second duration. In particular, 24 separate time slots are provided within this cycle, each of substantially 41 milliseconds duration. Each of these 41 millisecond time slots is sufficient for carrying out one complete scan or read/write cycle of the entire system illustrated in block form in FIG. 2 and performing necessary monitoring and control functions. Moreover, the 41 millisecond time slots are sufficiently close to ensure a substantially continuous monitoring and control of those functions to be monitored and controlled in the system of FIG. 2, as well as providing additional time for the carrying out of diagnostic or calibration functions by the operator. These latter functions appear to the operator to be substantially continuous, although they are actually distributed among the available time segments within each of the successive 41 millisecond time slots. The one second duration of the total cycle also provides a convenient time basis for generating a real time clock, for example, for keeping track of engine hours of the combine for maintenance and repair purposes.
Referring both to FIG. 3A and FIG. 3B, it will be seen that the data selector 104 outputs memory read and memory write (MR and MW) also control a chip select input of the buffer 118 as well as read and write control inputs of the ROM's 80. The decoder 114 selects the chip select inputs of the ROM's 80, which in the illustrated embodiment are six in number and preferably of the type generally designated 2716. In particular, it will be seen that the selected memory chip is then addressed by the remaining address lines from the microprocessor 66 by way of the buffers 108 and 110, while the data selected therefrom is read out by way of either or both of the buffers 118 and 112. In this regard, the buffers 118 and 112 are bidirectional buffers for bidirectionally coupling the data lines of the memories 80 with the data lines of the microprocessor 66. Suitable pullup resistors for the chip select inputs of the ROM's 80 are also provided as indicated in FIG. 3B.
The I/O port 106 is addressed by selected ones of the address lines of microprocessor 66 by way of the buffers 108 and 110 which feed respective inputs of a multiple-input NAND gate 126 whose output feeds the I/O port 106. Additional interconnections between the I/O port 106 and the ROM 80 data lines are illustrated in FIG. 3B. In the illustrated embodiment, the I/O port 106 is of the type generally designated as a programmable I/O 8255 manufactured by Intel. In the illustrated embodiment, most of the I/O ports of the programmable input/output 106 are not utilized. However, one such I/O port drives a divider 129 which in turn supplies a suitable operating frequency to a drive circuit designated generally 130 for operating an audible alarm 132, provided for alerting the operator to failure conditions detected during combine operation.
Additionally, a pair of I/O ports of the programmable I/O 106 are utilized to receive control switch inputs from a pair of control switches 76a, 76b, also illustrated in FIG. 2 and associated with the video display unit 76. Briefly, the control switch 76a permits vertical motion upwardly or downwardly of a cursor for selecting lines of information or display functions pictured on the display 76 while the control 76b directs the microprocessor 66 to display further information or perform further functions with respect to the selected line. Advantageously, the monitoring control system of the present invention is controllable by the operator through but two control members or switches 76a and 76b, which greatly simplifies and facilitates the monitoring and control functions for operation of the combine 20 such that even a relatively unskilled operator may readily utilize the system of the invention.
The remaining circuitry of FIG. 3B is associated with control of the video display 76 and includes suitable components for providing a multiple line alphanumeric display of the data selected by the operator on the video display screen 76. Briefly, a CRT control unit 134 which in the illustrated embodiment is of the type generally designated DP83450 and manufactured by National Semiconductor receives a suitable clock frequency from a crystal oscillator 136. The CRT control chip 134 also receives the RESET OUT line from the microprocessor 66 by way of a buffer 138 in FIG. 3A. This CRT controller 134 has a plurality of outputs which feed suitable logic including a CRT and image RAM 140 which in the illustrated embodiment is of the type designated MK4118. This RAM 140 in turn feeds a character generator 142, which in the illustrated embodiment is of the type generally designated DM8678, manufactured by National Semiconductor. Suitable intervening logic is provided including a pair of unidirectional buffer components 144 and 146. The buffer 144 is interposed between address lines taken from the ROM's 80 and the respective address lines joining the CRT controller 134 with the RAM 140. Similarly, the buffer 146 is interposed between a remaining two of these address lines and between selected data lines from the input/output port 106 and the respective lines joining the RAM 140 with the character generator 142.
The remaining intervening logic in the upper right-hand portion of FIG. 3B provides control over the video image generated by the components 134, 140 and 142 for display on the CRT or video display 76. Briefly, this logic circuitry converts the 24-line-by-80 character display format output of the CRT controller 134 to a 24-line-by-40 character format. In this regard, the CRT 76 receives its video control input from the output of the character generator 142 and its respective horizontal and vertical syncontrol inputs from outputs of the CRT controller 134.
Referring now to FIGS. 4A and 4B, additional ROM and RAM memory components comprising detailed circuit diagram of a remaining porion of the ROM 80 as well as the RAM 82 of FIG. 2 are illustrated. Referring initially to FIG. 4A, the additional ROM components comprise five additional ROM components or chips designated generally by the reference numeral 80. The input and output connections of these ROM's are generally in common, with the exception of chip select inputs which are separately indicated. A bidirectional buffer component 150 (e.g., 74LS245) interfaces between the data input/output ports of the ROM's 80 and the data lines of the data bus 64. A pair of unidirectional buffers 152, 154 (e.g., 74LS244) interface between the read and write control lines and address lines of the ROM's 80 and the corresponding read and write control lines and lowest order 11 address lines of the data bus 64. The remaining five address lines of the data bus 64 are fed to the respective chip select inputs of the five ROM's 80 by way of a suitable decoder 156 (e.g., 74LS 138). These last five address lines may be selectively jumpered so as to use as many or as few as desired of the ROM's 80, to provide the program space required for the central processing unit microprocessor 66 of FIG. 3A. These decoded address lines from the decoder 156 also feed a further array of buffer components designated generally 158 which produce a control output signal in response thereto to a control input of the buffer 150 and by way of a further buffer 160 to an ACK output which feeds a similarly labeled input to the circuit of FIGS. 3A and 3B. These six highest order address lines also feed respective inputs of a multiple input NAND gate 162 whose output feeds the circuit of FIG. 4B to be discussed hereinbelow. A quad flip-flop device of the type generally designated 74LS75 also receives the four lowest order data lines and feeds the circuit of FIG. 4B.
Referring now to FIG. 4B, it will be seen that the four highest order data lines also feed four inputs of a bidirectional buffer component 166 (e.g., 74LS245) which in turn buffers these lines to be fed to inputs of a first RAM component 82-1 which comprises a first of four such components forming the RAM block 82 of FIG. 2. A suitable voltage regulator component 168 (e.g., 78L05) feeds positive supply voltage inputs of the four RAM's 82-1, 82-2, 82-3 and 82-4. The RAM's 82-2, 82-3 and 82-4 receive bidirectional data lines from the buffer 166 as indicated. The remaining four data lines to the buffer 166 are the four highest order bits of the eight-bit data portion of the bidirectional data bus 64. Advantageously, redundant RAM space is provided in this fashion for non-volatile storage of machine calibration data or the like, should one or more of the RAM's 80-1 through 80-4, inclusive, momentarily lose power. In this regard, a suitable battery 170 is also provided and coupled to the same positive voltage input lines as the regulator 168 to retain the non-volatile contents of the memories 80-1 through 80-4, inclusive, while the combine machine is turned off and the regulator power source, i.e., from the combine battery, is not functioning. A power down (PWR DOWN) logic line is also provided, together with suitable interconnected logic components to maintain the non-volatile contents of the memories when the combine turned off in this fashion and to assure retention of the memory under control of the battery 170.
The eight lowest order address lines also feed respective inputs of a multiple input NAND gate 172 of FIG. 4B whose output feeds one input of a two-input NOR gate 174 of FIG. 4A. The other input of this NAND gate 174 is fed from the IOW input line while the output thereof feeds the enable inputs of the quad flip-flop integrated circuit 164 thereof. The same eight lowest order address lines also feed a unidirectional buffer component 176 (e.g., 74LS244) of FIG. 4B which feeds these buffered address lines to the address inputs of the four RAM components 82-1 through 82-4, inclusive. The five highest order address lines trigger a control input of the buffer 176 by way of the aforementioned NAND gate 162 and a further two-input OR gate 180. This same NAND gate 162 also feeds one input of a decoder 182 which also receives the remaining three address lines (A7, A8 and A9). The A9 address line also feeds the remaining input of the two-input OR gate 180. The memory read (MR) control line from FIG. 4A also feeds both inputs of a two-input NOR gate 184 of FIG. 4B which feeds a control input of a bidirectional buffer 166. A remaining control output of this buffer feeds the ACK line mentioned above by way of a suitable buffer 186. Suitable select logic is provided to the chip select inputs of the RAM's 82-1 through 82-4, inclusive, by way of three OR gates 188, 190 and 192. The OR gate 188 receives one input from the Q output of a flip-flop 194 and the other input from the MW input of FIG. 4A, which also feeds the C input of the flip-flop 194. The OR gates 190 and 192 receive one input in common from an output of the decoder 182 and their second inputs from respective outputs of the input/output flip-flop circuit 164 of FIG. 4A.
Reference is next invited to FIG. 5 wherein the grain loss module 86 of FIG. 2 is illustrated in additional detail. The grain loss module includes a ROM 200 which receives the data lines of the data bus 64 by way of a suitable buffer 202 (e.g., 74LS244) and receives selected ones of the address lines directly. The remaining five highest order address lines feed a decoder 204 which at its output is provided with a suitable selector switch 206, to select one of the outputs thereof as a chip enable line for the ROM 200.
In accordance with a feature of the invention, and as mentioned above, the ROM 200 acts as a program memory for the operation of the grain loss module 86. In particular, the ROM 200 carries all of the necessary instructions for causing the executive processor 62 of FIG. 2 to identify the grain loss module, check on the operability of the program in memory 200 and to select the grain loss module for monitoring as frequently as necessary within the operating cycle of the executive processor 62 to substantially constantly monitor the grain loss sensors associated with the grain loss module 86.
In this regard, in the illustrated embodiment nine inputs designated generally 208 receive as many as nine grain loss sensor outputs. As known in the art, these sensors may comprise piezoelectric elements or pressure sensitive transducers responsive to grain falling thereon for emitting responsive signals. These signals are fed in common to an amplifying and filtering circuit designated generally by the reference numeral 210 which in turn feeds a programmable gain amplifier 212. The gain of this amplifier 212 is programmed by data received from the ROM 200 by way of a D-register 214 (e.g., 74LS273) which enables one or more of a plurality of electronic bilateral switching elements designated generally 216, each of which functions to interconnect an associated resistive element, designated generally 218, across the feedback path of the programmable gain amplifier 212, thus setting the gain thereof.
The output of the programmable gain amplifier 212 feeds an envelope detector circuit designated generally 220 and comprising a pair of operational amplifiers 222 and 224. The output of the envelope detector 220 in turn feeds a counter designated generally by the reference numeral 226 and comprising a pair of four-bit counters 228 and 230 (e.g., 74LS163A). These counters 228, 230 function to count the summed pulses from the grain loss sensor and provide an eight-bit count to an output buffer 234 (e.g., 74LS244) which feeds the eight data lines of the data bus 64. A 4-to-16 decoder/demultiplexer 236 (e.g., 74LS154) is provided with inputs from the two lowest order address lines of the data bus 64 and from memory read and memory write (MEMR and MEMW) lines and provides decoded or demultiplexed control output signals as indicated. The memory read and memory write control lines also feed suitable logic gates arranged for controlling the CE and OE inputs of the ROM 200 as indicated. The input/output read and write control lines IOR.0. and IOW.0. provided by the decoder 236 are fed to the D-register 214 and buffer 234 as indicated.
Referring briefly to FIG. 6, an additional, optional data input circuit for the grain loss sensors is illustrated. The nine inputs from the grain loss sensors each feed a similar input amplifier circuit, designated generally by the reference numeral 240, which feeds a buffer circuit 242 by way of a suitable intervening buffer 244. The outputs of this buffer 242 feed the eight data lines of the data bus 64. Additional individual buffer components designated generally by the reference numeral 246 are provided for receiving similar amplified inputs from grain loss sensors in excess of the eight sensors accommodated by the buffer component 242. This circuit functions to permit individual checking of the grain loss sensors for correct operation, in conjunction with the diagnostic function of the invention as discussed above.
Reference is next invited to FIGS. 7A, 7B and 7C wherein the machine parameters module 88 of FIG. 2 is illustrated in detail. Inputs from rotation sensors for detecting the rotational speeds of the fan 54 and the rotor are provided to a pair of operational amplifier input circuits designated generally by reference numerals 250 and 252. The outputs of these circuits 250 and 252 are fed to a switching network comprising four bilateral switches 254, 256, 258 and 260. These switches are controlled as will be described later for selecting one or both of the fan rpm and rotor rpm input signals for monitoring. In similar fashion in FIG. 7B, an engine rpm sensor and a ground speed sensor or tachometer sensor feed similar input amplifier circuits 264 and 266, which feed a similar network of bilateral switches 268, 270, 272 and 274. The amplified signal from the rotation sensor or sensors selected by the switching networks are fed to count or clock inputs of a binary counter integrated circuit 276. This circuit comprises three independent binary counters for independently counting and receiving up to three separate selected inputs. One of these counters is in turn selected by suitable address inputs A.sub.0 and A.sub.1 of the counter 276 and the selected count is output on lines CR.sub.0 through CR.sub.7 thereof. In the illustrated embodiment, this counter 276 is of the type designated INTEL 8253.
Referring to FIG. 7C, additional sensor inputs are provided for a plurality of parameters associated with the combine engine. These inputs each feed a similar input amplifier circuit and are illustrated along the right-hand side of FIG. 7C. A fuel transducer 278, an oil pressure transducer 280 and a coolant pressure transducer 282 are all represented as variable resistance elements. The output signals from these transducers each feeds a suitable RC circuit fed from a constant current source 284, 286, 288. By providing such a constant current source at each input, the range of output voltage due to variation of the variable resistance transducer associated with each input falls within a preselected range.
An engine exhaust gas temperature transducer in the form of a thermocouple is coupled across a pair of inputs 290, 292 which feed a suitable switching circuit comprising three bilateral switches designated generally by the reference numeral 294 which selectively feed these inputs to an operational amplifier 296. The output of the operational amplifier is provided with a suitable RC network and a further bilateral switch 298. These bilateral switches 294 and 298 are selectively actuable for feeding the signals from the engine exhaust gas temperature sensor into the circuit of FIG. 7B. A battery charge level input 289 feeds an RC input circuit which in turn feeds the circuit of a plurality of sensors for detecting functions having two states, for example on/off, up/down, etc., feed respective inputs of a pair of ports of an input/output (I/O) circuit 300, which in the illustrated embodiment is of the type generally designated INTEL 8255. Two typical such two-state inputs are a fan on/off switch and a rotor on/off switch, each of which feeds a pair of inputs to a suitable switching transistor, which in turn feeds a corresponding port of the I/O 300. Other similar two-state monitored functions are symbolized by a simple single-pole-single-throw switch 302 which feeds a corresponding input of the I/O 300 by way of a suitable pulse shaping network. The outputs of the I/O are designated D.sub.0 through D.sub.7 and feed the corresponding data lines of the data bus 64 by way of a bidirectional buffer circuit 306 (e.g., 74LS245), illustrated in FIG. 7A. A further, inside/outside temperature sensor input (i.e., inside/outside the cab 32) is indicated at reference numeral 308, and feeds a suitable input amplifying circuit designated generally 310. The output of this amplifier circuit 310 also feeds the circuit in FIG. 7B, to which reference is next invited.
The outputs of the circuits associated with engine exhaust gas temperature, battery charge level, and the fuel, oil pressure and coolant transducers as well as the inside/outside temperature are fed to respective analog input terminals of an A to D converter circuit 312. The digital outputs of this circuit 312 also feed the data lines of the data bus 64 by way of the bidirectional buffer 306 of FIG. 7A.
Referring again to FIG. 7A, the bidirectional buffer 306 also interfaces with a memory unit comprising four ROM's 314, 316, 318 and 320 which contain the necessary program information for the operation of the machine parameters module 88. In the same fashion as with the grain loss module 86 discussed above, these memories 314-320, inclusive, also contain suitable information identifying the machine parameters module, and the monitoring requirements thereof, and coact with the executive processor 62 in assuring proper monitoring of the engine or machine parameters 88 during the timed cycle of operation of the executive processor 62.
Address inputs of the ROM's 314-320, inclusive, are fed from the first eleven of the sixteen address lines of the data bus 64 by way of suitable unidirectional buffers 322, 324 (e.g., 74LS244). The remaining address lines feed respective inputs of a decoder circuit 326 (e.g., 74LS138), whose outputs feed a further decoding network (see also FIG. 7B) comprising a plurality of logic gating elements for controlling the overall operation and selection or addressing of the various sensor inputs described above, as well as chip selection of the ROM's 314, 320, and selection and control of the A to D converter 312. Suitable interconnecting logic from the address lines also cooperates in the foregoing as well as in control of the counter 276 and I/O component 300.
Reference is next invited to FIGS. 8A and 8B wherein an exemplary control module 92 of FIG. 2 is illustrated in additional detail. In particular, the control module of FIGS. 8A and 8B comprises a load control module, which, as mentioned above, comprises an intelligent controller having an additional, "slave" microprocessor for operation of the control functions thereof substantially independently of the executive processor 62. In this regard, the monitoring functions are carried out in conjunction with the executive processor 62. However, the control functions of the load control module are sufficiently complex to warrant the addition of a dedicated processor, thus advantageously reducing the complexity required of the executive processor 62. For example, should a particular operator choose not to include the load control function in his system, he is not paying for any part thereof in the executive processor 62.
Referring now to FIGS. 8A and 8B, two sensor inputs are utilized from rotating portions of the combine whose rotational characteristics vary with variations of the load imposed thereof. In particular, a torque hub sensor input 340 and a separator sensor input 342 are associated respectively with a torque hub power take-off from the combine engine 28 and with the drive for the separator or threshing cylinder 44. From the relationship between the rotation of these two elements, the load imposed on the combine can be monitored. Each of these inputs feeds a similar input amplifier circuit, designated generally by the reference numerals 344 and 346. These circuits in turn feed a pair of NOR gates 348 and 350 whose outputs feed respective set and reset inputs of an RS flip-flop 352. The Q output of this flip-flop 352 is integrated by an RC filter and fed to a bilateral switch 354 which forms a switching network together with similar bilateral switches 356 and 358 for selecting the resultant signal from the torque hub and separator sensor inputs.
The outputs of this switching network, taken from the outputs of bilateral switches 354 and 356, feed respective inputs of an A to D converter circuit 362 (e.g., ADC 0808) which receives remaining inputs from a desired load setting potentiometer 364 which the operator sets to the desired load. Also operator-adjustable is a response adjustment potentiometer 366 whose wiper arm feeds the resultant desired response signal (which sets the control system closed loop gain) to a further switching network comprising four bilateral switches 368, 370, 372 and 374. The resultant selected output signal is fed to one of two further input ports of the A to D converter 362. Additional input ports of the A to D converter 362 are fed from the control portion of the load control module 92, which comprises two pairs of relays 376, 378.
Specifically, the relays 376 are designated as the speed-up relays while the relays 378 are designated as the slow-down relays. Briefly, these relays cooperate with the hydrostatic drive of the combine 20 to control the ground speed thereof either increasing or decreasing the ground speed in response to control signals received from the control portion of the load control module 92, to be described hereinbelow. The control signals fed to these relays are sampled and fed back to the A to D converter for use in this control function.
A suitable analog network sets the control signals to the relays 376 and 378 and is illustrated in the upper portion of FIG. 8A. Briefly, a manual/auto control switch 380 is also provided to remove control of the relays 376, 378 from the control module 92 for manual control of the combine speed by the operator, if desired. The output driver transistors for the relays 376 are indicated by the reference numeral 382 while the similar output driver transistors for the relays 378 are indicated by the reference numeral 384. Suitable operational amplifiers 386, 388 set the desired signals for control signal feedback to the A to D converter 362. The respective speed-up and slow-down control signals are fed in from the circuit of FIG. 8B on respective lines 390, 392. A counter integrated circuit 394 is wired as a symmetrical decade or divide-by-ten counter and produces an output to a clock (CLK) input of the A to D converter 362. The address lines of the A to D converter are fed from a microprocessor component 396 of FIG. 8B, and data bus lines of the A to D converter and microprocessor are respectively interconnected.
Referring now to FIG. 8B, the microprocessor 396, in the illustrated embodiment, is of the type generally designated 8048 and as mentioned above, provides full time control. A suitable input/output device (I/O) 398 interconnects the microprocessor 396 with the two lowest order address lines and with the data lines of the data bus 64. In the illustrated embodiment this input/output (I/O) device is one of the type generally designated 8255. A resistor array 400 provides suitable pullup resistors to the respective interconnecting lines between the microprocessor 396 and the I/O 398.
A further counter 402 is wired as a symmetrical devide-by-ten or decade counter the same as the counter 394 of FIG. 8A. The output of this counter feeds a suitable timing signal to an input T.sub.1 of the microprocessor 396. Briefly, the buffered 6 megahertz clock signal is input at a terminal 404 to the input of the first counter 394, whereby the output thereof is substantially on the order of 600 KHz. The counter 402 receives this output and again divides-by-ten, whereby the output thereof is substantially on the order of 60 KHz. The buffered 6 megahertz clock at input terminal 404 also feeds a suitable master clock signal to the X.sub.1 and X.sub.2 inputs of the microprocessor 396 by way of suitable buffers 406, 408.
Remaining inputs to the microprocessor 396 include suitable positive voltage supplies and a RESET input fed by way of suitable buffers. The control signal for the bistable switches described above (FIG. 8A) is taken from an output PB.sub.3 of the I/O component 398. This output PB.sub.3 is fed into suitable intervening logic components (FIG. 8A). The control lines 390 and 392 for the relays 376 and 378 are fed from two output ports of the microprocessor 396 (FIG. 8B). The bilateral switch 360 of FIG. 8A receives a remaining input signal from a hydrostat potentiometer 410 which acts as a sensor of the position of a hydrostatic drive element for controlling the speed of the combine. An analog signal processing circuit designated generally 412 is interposed between this potentiometer and the input to the bilateral switch 360. Accordingly, the bilateral switches 354, 356, 358 and 360 select signals to be fed to the inputs of the A to D converter 362 in response to the control signals from the port PB.sub.3 of the I/O 398. Either the sensor inputs 340, 342, 364, 366 and 410 or a reference voltage from a resistive voltage divider 411 and may be so selected. The reference voltage is used to test the control portion of the load control module 92. Referring now to FIG. 9, the memory components associated with the load control module of FIGS. 8A and 8B are illustrated. A read only memory array comprising from two to four ROM's 420, 422, 424 and 426 contains the necessary program memory for the operation of the microprocessor 396 and additionally contain the necessary identification and operating information for cooperation of the load control module 92 with the executive processor 62 of FIG. 2. In this regard, the identification portion of the memory includes instructions for the proper monitoring functions within the master cycle of operations of the executive processor 62, in the same fashion as described above for the ROM components associated with the machine parameters module 88 and with the grain loss module 86.
The ROM's 420-426, inclusive, are addressed by the sixteen address lines of the data bus 64 directly, with the exception of the highest order five address lines which are fed through a decoder circuit 428 (e.g., 74LS138) and decoded for purposes of chip select or chip enable of the four ROM's 420-426. Additionally, memory read and memory write control inputs (MEMR and MEMW) are fed to suitable read and write control inputs of the four ROM's 420-426 as well as to a suitable read/write control input of an input/output device (I/O) 430. In the illustrated embodiment, this input/output device 430 comprises an INTEL 8255 I/O. The data lines of the data bus 64 are fed through a bidirectional buffer 432 (e.g., 74LS245) to the data ports of the ROM's 420-426, inclusive, and to similar data ports of the I/O 430. A reset control input (RESET) is also fed to the reset input of the I/O 430 by way of a suitable buffer 436. The I/O 430 is also addressed by the two lowest order address lines A.sub.0, A.sub.1 of the data bus 64. The chip select (CS) input of the I/O 430 is fed from selected ones of the address lines by way of suitable intervening logic including a multiple input NAND gate 438 and an OR gate 440. A similar OR gate 442 feeds the chip enable input of the first ROM 420, while the decoder 428 feeds remaining enabling inputs of the OR gates 440 and 442. An output module control line MOD ACK is fed out from the decoder 428 by way of suitable buffers 444 and 446 and suitable buffered outputs of the decoder 428 are combined to form an additional control of the G input of the buffer 432. Additionally, the memory read control line feeds a suitable control input of the buffer 432.
Referring now to FIGS. 10A and 10B, the shaft monitor module 86 of FIG. 2 is shown in additional detail. Referring initially to FIG. 10B, it will be seen that a plurality of shaft rotation sensors have inputs to substantially identical operational amplifiers along the right-hand side of the figure. In this regard, substantially identical sensors are utilized whereby only one such sensor is illustrated in schematic form as a switch. While various sensors may be used with the present invention, this particular switch 450 represents a reed switch which is activated repeatedly on and off in response to the rotation of one or more magnetic bodies affixed to the shaft or other rotating element whose rotational speed is to be monitored. However, it will be recognized that any suitable sensor providing a periodic pulse output whose frequency is proportional to the rotational speed of a shaft being monitored would provide a suitable input for this purpose. The other points monitored are the speed of the tailings elevator 58, the speed of the clean grain elevator 56, the air screen, and the beater. Each of these inputs feeds a similar operational amplifier circuit, whereby only the circuit associated with the shoe sensor 450 will be described. An operational amplifier 452 compares the analog voltage developed across a capacitor 454 in response to the pulse output from the sensor 450 with a reference voltage level V.sub.ref. The resultant output is fed to a corresponding input of an integrated circuit counter component 456. In the illustrated embodiment this counter is of the type AMD 9513. Briefly, the inputs fed by the various shaft sensor amplifier outputs comprise gate inputs (G.sub.1, G.sub.2, etc.) which serve to gate through a master clock signal received at an input terminal X.sub.2, as controlled by the output of the associated sensor amplifier. Accordingly, a counter associated with each gate counts the pulses thus gated through to establish a multi-bit digital value corresponding to the frequency of rotational speed of the associated monitor shaft. These digital values are output on data lines DB.sub.0 through DB.sub.7, inclusive. In the illustrated embodiment, the master frequency input X.sub.2 of the counters 456 is fed from the 6 megahertz master clock frequency of the system.
The reference voltage V.sub.ref is fed from a network comprising a plurality of operational amplifiers designated generally by the reference numeral 458, each of which feeds a corresponding bilateral switch, designated generally by the reference numeral 460. These bilateral switches 460 are each arranged at one leg of a voltage divider to thereby feed a different reference voltage to the V.sub.ref inputs of the amplifiers 452 depending upon which of the associated operational amplifiers 458 is activated for allowing the corresponding voltage through the bilateral switches 460. These operational amplifiers 458 have their non-inverting inputs tied in common to a positive voltage source from a suitable voltage divider and their positive inputs tied to the respective Q outputs of three flip-flop integrated circuits designated generally by the reference numeral 462. These flip-flop circuits receive their C inputs in common from the circuit of FIG. 10A to be described below and receive their controlling D inputs from the three lowest order bits of the data lines of the data bus 64.
Referring now to FIG. 10A, the data lines of the data bus 64 are fed through a bidirectional buffer 464 (e.g., 74LS245) to the corresponding data terminals of a pair of ROM's 466, 468 (e.g., 2716). These ROM's 466, 468 form the program memory of the shaft monitor module, and perform the same identifying and operational functions in cooperation with the time sequence or cycle of operation of the executive processor 62 as described above with reference to the similar ROM components of the other modules. The sixteen address lines of the main data bus 64 are fed through a pair of suitable unidirectional buffers 470, 472 (e.g., 74LS244), the first eleven buffered address lines being fed directly to the ROM's 466 and 468 and the five higher order buffered address lines being fed to a decoder 474 (e.g., 74LS138) for chip enable or chip select of one of the ROM's 466, 468.
Suitable additional logic components controlled by the decoder 474 and by the memory read and memory write control inputs (MEMR and MEMW) are provided for suitable directional control of the bidirectional buffer 464, as well as for the chip enable controls of the ROM's 466 and 468. This logic circuit also feeds control inputs of a further tristate buffer 476 (e.g., 74LS367) which interfaces between the outputs of the op amps associated with the shaft sensors and five respective corresponding data terminals of the ROM's 466 and 468.
Referring briefly to FIGS. 11A and 11B, an exemplary power supply 84 is illustrated in detail. Briefly, a pair of switching voltage regulator integrated circuit components 480 and 482 are provided and are of the type generally designated ZN1066. Suitable interconnecting logic is provided for adjusting the regulated voltage outputs thereof to suitable levels for powering all of the integrated circuit components thus far illustrated and described. Briefly, in this regard, positive 12 and positive 5 voltage levels are generally required for various ones of these integrated circuit components. An input from the 12-volt tractor battery is designated at the reference numeral 484, and is coupled with a further, intermediate regulating component 486 of the type generally designated 7808, which feeds inputs to the above-mentioned switching regulators 480 and 482. Positive voltage adjust potentiometers 488 and 490 (see FIG. 11B) are provided for adjusting the level of the regulated output voltages. A further regulating component 492 (FIG. 11A) is also provided for generating a negative 12-volt regulated output and is of the type generally designated 7912. A suitable transformer 494 is also indicated in dashed line intermediate the 12-volt tractor battery input 484 and the voltage regulating circuits. Referring briefly to FIG. 11B, an additional integrated circuit component of the type NC3423 is also provided at reference numeral 496, in conjunction with the positive 12-volt supply regulation. A power down (PWR DOWN) output signal line is also provided as indicated at reference numeral 498.
It will be seen from the foregoing that each of the modules is substantially self-contained, to the extent of containing its own program memory for generating the necessary program operation for the monitoring and/or control functions thereof so as to coact with the master or executive processor 62. In this way, the executive processor is advantageously programmed to accept any module having suitable input/output compatibility and to utilize the program or subroutine therefrom to effect operation thereof for performing corresponding control or monitoring functions. Hence, the invention is not strictly limited to the control and monitoring functions specifically mentioned herein but may be readily utilized to perform other similar functions as well with respect to the combine 20. Moreover, each of the modules includes in its ROM memory suitable identifying information as to both the identity and function of the monitor and as to the amount of time required in each operating cycle, and in particular the number of repetitions per cycle of operating time, required of the master processor 62 to carry out the monitoring and/or control functions of that module. Accordingly, each time the monitoring system of the invention is powered up or turned on by the operator, the master processor initially interrogates the data bus lines 64 to note the identifying ROM space in each of the modules, thereby identifying what modules are being utilized at any particular time. Hence, the monitoring and control functions of the system may be varied as desired by the operator by simply plugging in or removing one or more modules as desired, the executive processor 62 being capable of interacting with any combination of such modules.
It will be further recognized that such provision of the necessary program memories for each module in conjunction with the module itself rather than in the executive processor substantially decreases the cost and complexity of the executive processor. Advantageously then, an operator desiring to configure a relatively simple system having but one or two modules need not pay for the additional complexity which might otherwise be required of a central processing unit required to store program memory data for any conceivable combination of such modules. Rather, the purchase and addition of the modules themselves provides the additional capabilities required, via the ROM's associated with each module, for carrying out the monitoring and/or control functions thereof.
The diagnostics module 94 may be viewed as including additional ROM components also containing necessary diagnostic program information, for example in the form shown in FIG. 4A, with suitable intervening buffer components for address and bidirectional data transfer purposes. Accordingly, suitable time intervals would be provided, as programmed into the associated ROM, for operation of the diagnostics functions of the system, including ample time for the operator to utilize the display 76 for locating and reading calibration and/or diagnostic instructions.
In operation, the monitoring and control system of the invention is surprisingly simple to operate even for a relatively unskilled or untrained operator. Initially, when the system is powered up, the executive processor 62 interrogates the main data bus 64 to determine the identify and operating requirements of the modules currently coupled with the data bus 64. In this way, the operator may add or remove modules as desired at any time, the executive processor 62 determining upon each use of the monitoring and control system of the invention, which modules and associated functions are currently being utilized.
Additionally, the control of the overall operation of the monitoring and control system by way of the two operator actuatable controls 76a and 76b of the video display unit 76 is quite simple. In the illustrated embodiment, the screen of information normally displayed during operation includes alphanumeric information as to the values or states of the various combine functions being monitored. However, upon actuation of the control member 76a, a cursor may be moved vertically on the screen to any given line to receive further information regarding that function. Additional alphanumeric lines of display are further provided for selecting for display screens of information relating to the calibration of the system of the invention for operation with a particular combine 20.
Upon selection of this latter, calibration information, screens of instructional information are displayed to the operator for achieving the calibration of the monitoring and control system of the invention for accurate operation with the particular combine 20 upon which the system of the invention is installed. One or more screens of information provide full instructions for substantially automatic control, by way of the operator accessible controls 76a and 76b, of the calibration operations required in this regard.
Upon selection of diagnostic information, the video display unit 76 displays alphanumeric information concerning the function selected by the operator, and permits further details regarding specific malfunctions and procedures for their correction to be further selected for display by the further operation of the cursor by way of control 76a and selection of additional information corresponding to the cursor position selected by operation of control 76b. In this latter regard, sufficient additional time is reserved or set aside and the overall time cycle of operation of the executive processor 62 to permit real time display of these calibration and diagnostic informational messages and instructions, while still carrying on the monitoring and control functions of the system.
An exemplary machine code program for the executive processor 62, and for the ROM programs of the machine parameters module 88, the load control module 92 and the shaft monitor module 90 described above has been submitted as an appendix. ##SPC1## ##SPC2## ##SPC3## ##SPC4##
While the invention has been illustrated and described above with reference to a specific embodiment, the invention is not limited thereto. On the contrary, those skilled in the art may devise various alternatives, changes and modifications upon reading the foregoing descriptions. Accordingly, the invention includes such alternatives, changes and modifications insofar as they fall within the spirit and scope of the appended claims.
Claims
The invention is claimed as follows:
1. In a monitoring system for an agricultural machine including a plurality of sensors for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring system including monitoring circuit means responsive to said sensor signals for producing indication signals corresponding to said plurality of machine functions, the improvement comprising: diagnostic means coupled with said monitoring circuit means and comprising diagnostic memory means for containing data corresponding to the expected range of values of each of said sensor signals if produced by a properly functioning sensor and comparing means coupled with said monitoring circuit means and with said diagnostic memory means for comparing the expected range of values of each sensor signal with its actual value and for producing a failure signal in the event of a predetermined comparison therebetween, said monitoring circuit means including means responsive to said failure signal for producing indication signals corresponding to a failure of a corresponding sensor.
2. The improvement of claim 1 wherein a plurality of cable means respectively coupling said sensors with said monitoring circuit means, said diagnostic memory means also containing data corresponding to expected values of said sensor signals received over properly functioning cables, said comparing means further comparing said expected value for each sensor signal with its actual and producing a further failure signal in response to a predetermined comparison therebetween, said monitoring circuit means being further responsive to said further failure signal for producing indication signals corresponding to failure of a corresponding cable means.
4. The improvement according to claim 3 wherein said display means comprises a video display capable of displaying a plurality of lines of alphanumeric information.
5. The improvement according to claim 4 wherein said memory means further contains data corresponding to values of said sensor signals expected in response to one or more different possible modes of failure of each sensor, and data corresponding to failure mode information specifically identifying each sensor and a plurality of failure modes thereof and corresponding instructional information for the correction of each said failure mode, and wherein said comparing means further compares each sensor signal with the data corresponding to one or more different possible failure modes thereof and upon a predetermined comparison therebetween causes said memory means to feed the corresponding failure mode information and instructional information to said display driving means for alphanumeric display thereof on said video display.
6. The improvement according to claim 4 wherein said memory means further contains data corresponding to values of said sensor signals expected in response to open-circuit and short-circuit conditions of the associated cable means and failure mode information specifically identifying a short-circuit or open-circuit condition for each said cable means and instructional information for the correction thereof, and wherein said comparing means compares the cable failure mode information with said sensor signals and upon a predetermined comparison therebetween causes said memory means to feed the corresponding open-circuit or short-circuit information and instructional information to said display driving means for alphanumeric display thereof on said video display.
7. The improvement according to claim 4 further including calibrating means coupled with said monitoring circuit means including calibration memory means for containing data corresponding to instructional information for calibrating said monitoring system for use with a particular machine having given characteristics, and means for actuating said display driving means to select said data corresponding to the calibration instructions and to display said instructions in alphanumeric form on said video display.
8. In a monitoring system for an agricultural machine including a plurality of sensor means for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring system including monitoring circuit means responsive to said sensor signals for producing indication signals corresponding to said plurality of machine functions, the improvement comprising: video display means capable of displaying a plurality of lines of alphanumeric information, memory means containing calibration data corresponding to instructions for the calibration of said monitoring system for operation with a particular machine, and display driving means responsive to said calibration data for causing said video display means to display said instructions in alphanumeric form, wherein said agricultural machine comprises a combine, and wherein said plurality of sensor means include load sensor means for sensing the operation of one or more parts of said combine which are variably loaded during the combining operation and ground speed sensor means for sensing the ground speed of said combine, and further including load control circuit means for adjusting the ground speed of the combine in accordance with a predetermined relationship between the operation of said variably loaded combine parts and said ground speed so as to control the load imposed upon said one or more variably loaded combine parts, said calibration data including data corresponding to operations for calibrating said load control means for operation with a particular combine having particular operating characteristics, and automatic calibration means responsive to said calibration data for calibrating said load control means for operation of said particular combine.
9. A modular monitoring and control system for an agricultural machine comprising; data bus means, executive monitoring and control means responsive to data received from said data bus means for producing indication signals corresponding to said data, at least one monitoring module means including input means for receiving sensor signals from sensor means which detect operating conditions of said agricultural machine and produce corresponding sensor signals and signal converting means for converting said sensor signals to data usable by said executive monitoring and control means, said monitoring module means being capable of being coupled with said data bus means for bidirectional transfer of data with said executive monitoring and control means, said executive monitoring and control means including a central processing unit capable of operating in a predetermined cycle for individually and sequentially interrogating each of a plurality of said monitoring module means to receive the data therefrom, and each of said monitoring module means including memory means containing data identifying that monitoring module means and the functioning thereof including data identifying the portions of said predetermined cycle during which that monitoring module is to be interrogated by said central processing unit, a plurality of similar monitoring module means being selectively capable of being coupled with said data bus means to form, together with said executive monitoring and control means, a monitoring and control system comprising a desired number of monitoring module means.
10. In a monitoring system for a combine including a plurality of sensor means for sensing the operation of one or more combine parts which are variably loaded during the combining operation and ground speed sensor means for sensing the ground speed of said combine, and a load control circuit means for adjusting the ground speed of the combine in accordance with a predetermined relationship between the operation of the variably loaded parts and the ground speed of the combine, the improvement comprising an automatic load calibration system for calibrating the operation of said load control means for a particular combine having particular operating characteristics and comprising memory means containing calibration data corresponding to calibration operations for use in calibrating said load control means for operation with a particular combine and automatic calibrating means responsive to said calibration data and to said sensors for calibrating said load control means.
11. A modular monitoring and control system for a combine comprising: data bus means, executive monitoring and control means responsive to data received from said data bus means for producing indication signals corresponding to said data, monitoring module means including input means for receiving sensor signals from sensor means which detect operating conditions of said combine and produce corresponding sensor signals and signal converting means for converting said sensor signals to data usable by said executive monitoring and control means, said monitoring module means being capable of being coupled with said data bus means for bidirectional transfer of data with said executive monitoring and control means, and monitoring and control module means including means for receiving sensor signals from sensor means which respond to at least one controllable combine function for producing corresponding sensor signals, second signal converting means for converting said sensor signals to data usable by said executive monitoring and control means and output circuit means for delivering control signals for said controllable combine functions, said monitor and control module means being capable of being coupled with said data bus means for bidirectional transfer of data with said executive monitoring and control means, said monitoring module means and said monitor and control module means being capable of being coupled with said data bus means to form, together with said executive monitoring and control means, a monitoring and control system comprising a desired number of module means.
12. A modular monitoring and control system according to claim 11 and wherein said monitor and control module means include intelligent monitor and control module means comprising input means for receiving sensor signals from sensor means which detect at least one controllable combine function and processing means operable independently of said executive monitoring and control means for processing said sensor signals to derive control signals for controlling said controllable combine function and output means for delivering said control signals to said combine, said signal processing means further converting said sensor signals into data usable by said executive monitoring and control circuit means, said intelligent monitor and control module means being couplable with said data bus means for delivering said data to said executive monitoring and control circuit means.
13. A modular monitoring and control system according to claim 12 and further including display means and display driver means responsive to said indication signals produced by said executive monitoring and control means for producing an observable display corresponding to the operation of the monitored functions of said combine.
14. A modular monitoring system according to claim 11 and further including a diagnostics module comprising memory means containing data corresponding to a plurality of failure modes of each of said plurality of sensor means and to corresponding instructional information for the correction of each said failure mode, and wherein said executive monitoring and control means includes comparing means for comprising the data corresponding to each sensor signal with selected data from said memory means and upon a predetermined comparison therebetween causes said memory means to feed the data corresponding to failure mode information and instructional information to said monitoring and control means for production of indication signals corresponding thereto.
15. A modular monitoring and control system according to claim 11 wherein said executive monitoring and control means comprises a central processing unit operating in a predetermined cycle for individually and sequentially interrogating each of said modules to receive the data therefrom.
16. A modular monitoring and control system according to claim 15 wherein each of said module means includes memory means containing data identifying that module and the functioning thereof including data identifying the portions of said predetermined cycle during which said module is to be interrogated by said central processing unit.
17. A modular monitoring and control system according to claim 14 wherein said executive monitoring and control means comprises a central processing unit and wherein each of said monitoring module means, said monitoring and control module means and said diagnostic module means includes module memory means for identification of the module and its operation and wherein said central processing means operates in a predetermined cycle for interrogating each module and receiving the data therefrom, said module memory means further including information for controlling said cycle of operation, and wherein said cycle includes portions interruptable by operator selection of said diagnostics module.
18. A modular monitoring and control system according to claim 12 wherein said monitoring module means includes a machine parameters module including input means for receiving sensor signals from sensor means which detect operating parameters of the combine engine and produce corresponding sensor signals, a grain loss module including input means for receiving sensor signals from grain loss sensor means which produce grain loss signals corresponding to the grain loss during the combining operation, and a shaft monitor module including input means for receiving sensor signals from sensor means for detecting the rotational speed of a plurality of rotating members in said combine and producing a corresponding rotation signal wherein said intelligent monitor and control module means includes a load control module including input means for receiving sensor signals from a plurality of sensor means which are responsive to the operation of combine parts which are variably loaded during combine operation and produce corresponding load signals and from a ground speed sensor responsive to the ground speed of the combine for producing a corresponding ground speed signal, said signal processing means being responsive to said load signals and said ground speed signal for producing an output control signal to regulate the ground speed of the combine in accordance with a preselected desired load.
19. A monitoring system for an agricultural machine including a plurality of sensors for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring system comprising: executive monitoring and control means responsive to data derived from said sensor signals for producing data corresponding to indications of said plurality of machine functions, video display means capable of displaying a plurality of lines of alphanumeric information, display driving means responsive to said indication signals for causing said video display means to produce an observable display corresponding to said indication signals, diagnostic memory means containing data corresponding to values of said sensor signals expected in response to a plurality of failure modes of each sensor and data corresponding to failure mode information identifying each sensor and a plurality of failure modes thereof and corresponding instructional information for the correction of each said failure mode, comparing means coupled with said diagnostic memory means and with said executive monitor and control means for comparing the expected values with the actual values of the sensor signals and upon a predetermined comparison therebetween for selecting the data corresponding to failure mode information and instructional information from said diagnostic memory for delivery to said display driving means for alphanumeric display thereof on said video display means, calibration memory means coupled with said executive monitoring and control means for containing data corresponding to instructional information for calibration of said monitoring system for use with a particular machine having given characteristics and means for actuating said display driving means to select said data corresponding to calibration instructional information and for displaying said instructions in alphanumeric form on said video display, and wherein said executive monitoring and control means includes actuating means accessible to an operator for selecting one of said data corresponding to indications of said plurality of machine functions, said data corresponding to failure mode and instructional information, or said data corresponding to calibration instructional information for display on said video display means.
20. A monitoring system according to claim 19 wherein said last mentioned means includes operator accessible control means comprising no more than two independently actuatable control members for selecting among a plurality of predetermined screens of alphanumeric display, including a plurality of display screens corresponding to said indication signals, a plurality of display screens corresponding to said failure mode information and corrective instructional information and a plurality of display screens corresponding to said calibration instructional information.
21. A monitoring and control system for an agricultural machine including a plurality of sensors for detecting a plurality of machine functions and for producing corresponding sensor signals, said monitoring and control system including executive monitoring and control means responsive to input data for producing display signals, a video display capable of displaying a plurality of lines of alphanumeric information in response to said display signals, memory means containing calibration data corresponding to operations for the calibration of said monitoring and control system for operation with a particular machine and coupled with said executive monitor and control means for display of said calibration data, automatic load calibration means for calibrating the operation of one or more combine parts which are variably loaded during the combining operation and responsive to said calibration data and to selected ones of said sensors for calibrating load control means for control of the operation of said variably loaded combine parts, monitoring module means capable of being coupled with said executive monitor and control means and including means responsive to selected ones of said sensors for converting said sensor signals to data usable by said executive monitor and control means, and control module means capable of being coupled with said executive monitor and control means and including means responsive to selected ones of said sensors for converting said sensor signals to data usable by said executive monitor and control means and diagnostic means including diagnostic memory means for containing failure data corresponding to the expected range of values of each of said sensor signals if produced by a properly functioning sensor and capable of being coupled with said executive monitor and control means for comparing the expected range of values of each sensor signal with its actual value and for producing failure data in the event of a predetermined comparison therebetween for display of corresponding failure and diagnostic information.
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