IJP Drop Modulator

This invention relates to ink jet printers and more particularly an adjustable frequency ink jet gun for an ink jet printer.

Ink jet modulators generally are for a fixed frequency for a specific application or at the most operated over a narrow band of frequencies. Commonly these modulators will be a piece of piezo electric crystal which vibrate the ink prior to ejection from the modulator at the frequency of the crystals. The orifice through the ink is ejected may not be a intergral part of the modulator. The orifice may be in a metal front plate or may consist of glass or a jewel structure. The nozzle is one of the most critical components of the modulator as it is the size of the orifice which dictates the size of the drop and influences the point at which the drops break away from the ink stream. Because of the critical dimentional considerations most nozzles are designed for a specific use or application. If these applications or uses are changed, then a new nozzle must be designed.

Most prior art in ink jet printers have been electromagnetically tuned to the particular drop rate. Any deviation in operation from the tuned frequency has been accomplished by a deterioration in the modulator efficiency caused by changes which occur in the distance between the nozzle and the droplet break-off point. Variation in distance of the break-off from the nozzle affects the drop charging function. Therefore, directly affecting the printing characteristics.

Typical prior art modulation systems are those disclosed in U.S. Pat. Nos. 3,927,410; 3,871,004; 3,848,118; 3,787,884; and 3,747,120.

The invention is an ink jet modulator with reliable operation characteristics over a wide band of drop frequencies. The occurrence of satellite droplets are substantially eliminated. Changes in temperature, ink pressure and drop rates are not as critical and can be accomodated without degrading the print quality. Singular or plural orifices may be used without sacrificing either the simple construction or the efficient operation of the modulator.

FIG. 1 is a cross sectional view of an ink modulator according to the present invention.

FIG. 2 illustrates the front plate of the modulator when a jeweled nozzle is used.

FIG. 3 represents a front plate to be used with a modulator when a drilled orifice is to be used.

Table I is a list of operating frequency, orifice, and cavity sizes.

Referring to FIG. 1 there is shown a cross sectional view of the adjustable frequency ink jet modulator of the present invention. The modulator structure consists of a tubular or cylindrical housing 10. Inside the housing is a cylindrical crystal 11 which is a piezoelectric crystal. A front plate 12 having the orifice 13 therein encloses the front of the crystal. The inside of the crystal and the front plate are sealed with o-ring 16. Ink enters the modulator through opening 18 in the plunger 15. Plunger 15 seals against the inside of the crystal 11 with o-ring 17. Plunger 15 is moved into and out of the crystal with threads 19. Since the plunger may be moved in or out the frequency of operation may be varied. This results from the varying of the ink cavity within the crystal. The crystal housing 10 may be made out of most any nonconductive material such as ceramic or plastic. The ink entering at 18 may be filtered ink and supplied from any standard supply such as an ink reservoir (not shown).

To accomodate various nozzles the front plate is interchangeable. In FIG. 1 the nozzle may be, for example, glass. A nozzle utilizing a jewel can also be used such a design is illustrated in FIG. 2.

In FIG. 3 a drilled orifice is used in the third configuration of the front plate.

Operation of the modulator can be anywhere from 60 to 180 KHZ, utilizing various orifice sizes and cavity sizes. Table 1 lists frequency range vs orifice size and cavity size.

Since the design permits the use of various orifices, and/or nozzle designs, a variety of fluids may be used according to the application to which the modulator is to be placed.

Only single orifice nozzles have been shown; however multiorifice nozzles may be used to produce several streams of droplets.

It is therefore apparent that the novel utilization interchangeable front plates and adjustable cavity size results in a device having a variable operating frequency range which is capable of using various fluids and results in an ink modulator which is less sensitive to a change in nozzle design and operating perameters.

Although a specific example has been shown in the drawings, various changes and modifications may be made without departing from the true scope of the invention as defined by the claims.