Background of the Invention
Portable signs are particularly useful for advertising products and services outdoors, such as advertising gasoline prices or tire sales at service stations, or displaying menus in front of restaurants. Their special advantage is portability, but along with this advantage comes the disadvantage of the ease with which they can be toppled by gusts of wind. In the past, various spring mechanisms have been employed to allow the display frame to pivot to deflect the wind. U.S. Pat. No. 3,662,482 shows one such attempt in which a display frame is mounted onto a pair of massive coiled springs which support the weight of the display frame; these springs are mounted onto a base made from tubular steel members. U.S. Pat. No. 1,750,118 discloses another variety of spring mechanism. One form of this mechanism uses a series of tension springs to connect the bottom of the display frame to the leg. A second form of the sign uses torsion springs mounted on pivot bolts to bear on the sign.
Another spring mechanism is shown in Beck, U.S. Pat. No. 1,532,865, but this sign is designed to be permanently implanted in a road and yield to let cars pass over it. Its spring mechanism employs dual torsion springs, oppositely coiled and mounted between the mounting support and the display frame.
Summary of the Invention
The present invention provides two embodiments of a portable sign suitable for outdoor use which deflects wind efficiently to prevent toppling. The first embodiment accomplishes this by supporting the display frame on pivotable mounts and using a spring system on both sides of the display frame near the mounts. The spring system in this first embodiment includes two torsion springs which oppose each other so that only one spring engages in each direction. Furthermore, each spring engages only in the direction in which it is wound, so that the spring is never unwound from its rest state. The advantages of this design include its operational simplicity and quietness; its enclosed springs, which help ensure safety; and its ease of assembly.
In the second embodiment, pivotable mounts also support the display frame's weight, but the spring mechanism is different. The spring mechanism of this second embodiment includes a spring which is slidably held in place by two brackets mounted to the display frame and base members. This allows the spring to bend more yieldingly than if the springs were rigidly affixed between the two brackets. Therefore less stress is placed on the spring which increases the spring's lifespan. Moreover, this spring mechanism is quite easily assembled, which simplifies operation and repair.
In both embodiments, the display frame is pivotably mounted at either side to the base. In both cases, the springs are placed adjacent to these mounts. This provides several advantages. First, the springs do not support the weight of the display frame, thereby removing one stress on the springs. Also, the spring mechanism is designed so that the springs do not operate in a direction which forcibly unwinds them. This increases the spring's life while simultaneously allowing the use of lighter weight, less expensive springs. Further, in the first embodiment, the springs are covered, which increases the safety of the sign. Finally, by placing the springs outside the pivot mounts in the second embodiment, the springs are easily accessible should repairs become necessary. Complete dismantling of the sign during spring repairs could thereby be avoided.
Further features and advantages of the invention will become evident upon reference to the following detailed description and the attached drawings.
Brief Description of the Drawings
FIG. 1 is a perspective drawing of a first preferred embodiment of the portable sign of this invention shown in an upright position.
FIG. 2 is a sectional view of the left portion of the embodiment of FIG. 1, taken along lines 2--2 of FIG. 1.
FIG. 3a is a side elevational view of the embodiment of FIG. 1, in partial cutaway, in which the display frame is in an upright position.
FIG. 3b is a side elevational view, corresponding to FIG. 3a, in which the display frame is shown deflected forward of an upright position.
FIG. 3c is a side elevational view, corresponding to FIG. 3a, in which the display frame is shown deflected backward of an upright position.
FIG. 4 is a perspective view of one of the springs of the embodiment of FIG. 1.
FIG. 5 is a front elevational view of the left portion of a sign similar to that of FIG. 1 showing an alternate structure for mounting the springs.
FIG. 6 is a perspective view of a second preferred embodiment of the invention.
FIG. 7 is a front elevational view in partial cutaway of the spring mechanism of the sign of FIG. 6.
FIG. 8 is a side elevational view of the embodiment of FIG. 7 showing the display frame flexed backward of an upright position.
Detailed Description of the Preferred Embodiments
FIG. 1 shows, as a first preferred embodiment of the present invention, a portable sign generally designated by the numeral 10. The portable sign 10 includes a display frame 12, a base 14, a pair of shafts 15 for pivotably supporting the display frame 12 on the base 14, a pair of coiled torsion springs 16,18 and a pair of stops 20,22 located on opposite sides of the display frame 14 diagonally opposed from each other.
The display frame 12 includes two uprights 24,26 which are connected by means for connecting the uprights, which may be, for example, two horizontal members 28,30 joining together the uprights 24,26 to define an area suitable for displaying notices or signs such as restaurant menus, gasoline prices, special sales, or for conveying information to passers-by. The horizontal members 28,30 may be solid or the upper member 28 may have slots for insertion of placards 29 into the display frame 12. Alternatively, the display frame may be any geometric shape which provides a suitable display area. The details of affixing the spring can be found below in the discussion of FIG. 3.
The base 14 may be, for example, a pair of connected bent steel tubular upright members 32,34 which form opposite sides of the base 14. The upright members 32,34 are connected and rigidified by a pair of cross-members 36,38 which extend between the upright members 32,34. Referring to one representative steel tubular member 32, it is made from a long, preferably hollow, steel tube, bent midway to form an apex 40. The first and second angularly extending portions 42,44 of the steel tubular member 32 define at the apex 40 an approximately right angle; the tubular member 32 is further bent to form third and fourth downwardly extending portions 45,46 and fifth and sixth outwardly and horizontally extending portions 48,50 which rest on the ground. In the embodiment shown, a cover 52,53 is secured to each tubular member 32,34 to cover the apex 40 and the springs 16,18. These covers 52,53 increase the safety of the portable sign because they help prevent children from inserting their fingers into the spring. Alternatively, the base may have single uprights which have stops rigidly affixed thereto, instead of being defined by the tubular portions 32,34 of the base 14.
As shown in FIG. 2, the display frame 12 is pivotably mounted to the base 14 by a pair of shafts 15, each of which is secured to a respective one of the display frame uprights 24,26 and is pivotably attached to the base 14. Each shaft 15 fits within a nylon bushing 62 which is rigidly affixed to the inside of the respective cover 52,53 so that it is positioned near the apex 40 of the legs. Alternatively, there may be a single shaft or the shaft may be rigidly affixed to the cover and inserted into a nylon bushing mounted to a hole drilled in the display frame upright. Each shaft 15 forms a fixed pivot point which transfers the weight of the display frame 12 directly to the base 14 so that the weight of the display frame 12 is not borne by the springs 16,18. Additionally, the nylon bushing 62 allows the display frame 12 to pivot with low friction and little noise.
One of the springs 16,18 is mounted on each side of the display frame between the display frame 12 and the respective upright member 32,34 of the base 14. As shown in FIG. 4, each spring 16,18 includes a first end 70, a second end 72, and a plurality of spaced turns forming an intermediate coil 74. Each spring 16,18 is preferably made from 5/16 inch diameter coated steel wire, and is wound so that the intermediate coil 74 fits loosely over, but does not touch, the shaft 15 which connects the display frame 12 to the base 14. The second end 72 of the spring 16,18 when not mounted in the sign normally forms an approximately 30.degree. angle with the vertical. When the spring 16,18 is mounted as shown in FIG. 3a, it forms an approximately 45.degree. angle with the vertical. This pre-loading feature causes the springs to resist equally and oppositely against the base 14 when the display frame 12 is in an upright position. Balancing the forces exerted by the springs 16,18 maintains the display frame 12 in an upright position when no external forces are acting on the display frame 12.
The first end 70 of the spring 16,18 is adapted for mounting in a bracket 78, which is rigidly mounted on the inside surface of each of the uprights 24,26, as shown in FIG. 2. Each bracket 78 has a plurality of ears 80 attached along both edges of the bracket 78, defining a channel therebetween. A dog leg 84 is formed between the intermediate coil 74 and the first end 70 of the spring 16,18 to facilitate insertion of the first end 70 of the spring 16,18 through an opening 76 in the display frame upright 24,26 to insure proper placement of the first end 70 for rigidly securing it to the display frame 12. The second end of the spring 72 has an arm 86 where the wire bends outward from the intermediate coil 74 so that the second end 72 of the spring 16 will resist against its adjacent stop 20 and engage with or disengage from the stop as described below when the display frame 12 is pivoted from an upright position. Each spring 16,18 is mounted to the display frame 12 by inserting its first end 72 into the respective opening 76 and sliding the intermediate coil 74 around the respective shaft 15. The first end 72 of the spring 16,18 is positioned in the channel formed between the ears 80 on the respective bracket 78. The ears 80 are then bent over the first end 72 of the spring 16,18 so that the spring 16,18 is rigidly affixed to the display frame 12.
Alternatively, the stops can be mounted on the display frame 12 instead of on the base 14, as shown in FIG. 5. In this alternate embodiment, the first end 70A of the spring 16A,18A engages the stops 20A,22A and the second end 72A, instead of being free to move, is rigidly affixed to the base 14A. There is also a steel or reinforced shoulder 70B to prevent the spring from puncturing the sidewall of the display frame, and a window 70C to allow the first end 70A of the spring 16A, 18A to rotate freely within a 90.degree. range. Additionally, a second cover may be provided to prevent children from inserting their fingers into the mechanism. This reverses the spring attachment configuration described above in connection with FIGS. 1-14, but does not change the operation of the sign.
FIGS. 3a, 3b, and 3c illustrate the portable sign of FIG. 1 in operation. In FIG. 3a, the display frame 12 is shown in an upright position. The second end 12 of the first spring 16 is shown in its pre-loaded position, resisting against its adjacent stop 20, defined here by the first angularly extending portion of the leg 42 on the base 14. The second end 72' of the second spring 18 is also shown in its pre-loaded position, resisting against its adjacent stop 22, defined here by the first angularly extending position of the leg 42 on the opposite side of the base 14.
As a force is exerted in one direction against the display frame 12, as shown in FIG. 3b, the resistance of the second end 72 of the first spring 16 against its adjacent stop 20 increases, and when the force is great enough, the display frame 12 begins to pivot in one direction from an upright position. At the same time, the intermediate coil 74 of the first spring 16 tightens. The second end 72' of the second spring 18 disengages and rotates away from its adjacent stop 22, defined by the second angularly extending portion of the leg 42 on the other side of the base 14. A greater force exerted against the display frame 12 will cause the display frame 12 to pivot further from an upright position the intermediate coil 74 of the first spring 16 to tighten further, and the second end 72' of the second spring 18 to rotate further from its stop 22. As the force against the display frame 12 lessens, the spring 16 will gradually untighten, causing the display frame 12 to restore itself gradually to an upright position, and the second end 72' of the second spring 18 to rotate toward and re-engage with its adjacent stop 22.
FIG. 3c illustrates how the sign operates when a force is exerted against the display frame 12 in an opposite direction from the force in FIG. 3b. As the force is exerted against the display frame 12, the resistance of the second end 72' of the second spring 18 against its adjacent stop 22 increases. When the force is great enough, the display frame 12 begins to pivot in a second direction from an upright position, and at the same time, the second end 72 of the first spring 16 disengages and rotates away from its adjacent stop 20. If the force against the display frame 12 is increased, the display frame 12 will deflect further from the upright position, and at the same time the intermediate coil 74 of the second spring 18 tightens further, while the second end 72 of the first spring 16 rotates further away from its adjacent stop 20. As the force against the display frame 12 lessens, the spring 18 will gradually untighten, causing the display frame 12 to restore itself gradually to an upright position, and the second end 72 of the first spring 16 to rotate toward and re-engage with its adjacent stop 20.
It should now be apparent that this portable sign efficiently prevents toppling yet combines economical parts into a simple, clean design. Moreover, the springs do not support the display frame's weight. Finally, the torque created by deflection of the display frame is applied to the springs only in the direction in which they are wound, therefore they are never forcibly unwound, a feature which improves their effectiveness and lengthens their life.
A second embodiment of the invention is shown in FIG. 6. This second embodiment, generally designated 160, includes a display frame 162, a base 176, means for pivotably mounting the display frame 162 to the base 176, shown here as a pair of shafts 180, and at least one, but preferably two, spring assemblies 172.
The display frame 162 preferably consists of two horizontal members 164,166 attached to two vertical members 168,170 to form a large rectangular display area. Positioned inside the rectangle defined by the four members is a rigid backing 174 suitable for affixing posters, signs, or notices. Preferably, the backing is made from aluminum, sheet metal or some similar rigid and waterproof material. The upper horizontal member 164 may be solid, or it may have a slot for insertion of large placards.
The display frame 162 is mounted to the base 176, by a pair of shafts 180; one end of each shaft 180 is welded to the inside of the display frame 162, as shown in FIG. 7. A washer 182 is positioned on each shaft 180 between a respective upright arm 186,188 of the base 176 and the vertical members of the display frame. The base 176 has two upright arms 186,188 welded to two legs 190,192 to form a T-shaped configuration. Two cross-supports 194,196 join the legs 190,192 rigidly together.
FIG. 7 shows a representative spring assembly 172. It consists of a first bracket 198, which is L-shaped and preferably made of steel and fixed by screws 200 held in position on a respective one of the uprights 168,170 by nuts 204. The first bracket 198 defines a circular aperture 208. Positioned below the first bracket, and vertically aligned therewith when the display frame is in an upright position, is a second bracket 210, mounted to a respective one of the uprights 186,188 by bolts 211 and nuts 213. Each second bracket 210 has means for retaining a spring 212, shown here as a pin 212 which is selected to fit slidably inside a spring 214. The spring 214 is preferably a tightly wound closed coil spring made from 11/32 inch steel wire, with the coil having a diameter of 11/2 inches and a length of 12 inches. Alternatively, a leaf spring can be used. Slidably engaged within the spring 214 is a shaft 216, which is preferably 4 inches of 11/8 inch diameter steel tubing having mounted on it a stop 218. In this embodiment, the stop 218 is a washer having an inside diameter slightly larger than the outside diameter of the shaft 216, and is welded onto the shaft 216. The stop 218 prevents the shaft 216 from sliding wholly inside the spring 214 or from being pulled out unintentionally. Alternatively, the first bracket 198 can also be affixed to the base, and the second bracket 210 secured to the display frame without departing from the spirit of the invention.
The spring assembly 172 is designed to allow the shaft 216 to move inward and outward in the aperture 208 in the first bracket 198 to reduce the stress put on the spring 214. This configuration also allows replacement of the springs without disassembling the entire sign.
FIG. 8 shows the second embodiment of FIG. 6 in operation. When the portable sign 160 is in a resting position, the display frame 162 as well as the spring assembly 172 are in an upright position. As a force is applied in one direction, the display frame 162 pivots on its axis defined by the shafts 180, which connect the display frame 162 to the base 176. The amount of pivoting is controlled by the spring mechanism 172, which arcs when the display frame is deflected by a force. As the force increases, the spring 214 flexes more and the shaft 216 slides through the aperture 208, thereby reducing the stress placed on the spring 214. The greater the force exerted against the display frame 162, the greater the flexion in the spring 214 and the further through the aperture 208 the shaft 216 slides. When the force ceases to be exerted against the display frame, the spring 214 begins to restore itself and the display frame 162 back to the upright position, while the shaft 216 slides back through the aperture 208 until it reaches its original position. This design enables the sign to deflect efficiently the forces applied to the display frame while minimizing the force on the spring to prevent unduly stretching it.
It should be apparent from the description of the second embodiment that a portable display sign has been described which uses a spring mechanism wholly separated from the pivoting assembly to allow the sign to deflect the wind, but not support the sign. Moreover, the spring is slidably affixed at the ends to reduce the force exerted on the springs, to increase the efficiency of the sign, and to facilitate replacement of the springs without dismantling the entire sign.
Of course, it should be understood that various changes and modifications to the preferred embodiment described above will be apparent to those skilled in the art. For example, the length of the spring as well as the type of spring or wire used in making the spring can be changed as desired. It is therefore intended that all such changes and modifications be covered by the following claims.