Stiffening Core for Catheters

This invention relates to a stiffening core for catheters, which consists of a circular-section continuous strip of plastic material which is provided with a wire insert.

U.S. Pat. No. 3,973,556 discloses a stiffening core which consists of a coil spring surrounding an inner wire. The convolutions of said core may partly be ground on the outside or be coated with plastic material. That known stiffening core for catheter is heavy and owing to its complicated structure is expensive.

Another known stiffening core, e.g., for vein catheters, consist of an elongated strip of plastic material, which is provided with an X-ray contrast strip.

In another known stiffening core of the kind described first hereinbefore, continuous strip of plastic material contains a wire. To manufacture that stiffening core, the plastic material is extruded around the wire. The flexibility of that known stiffening core depends mainly on the nature of the plastic material. It is known that the flexibility and elasticity of the plastic material vary within relatively large tolerance ranges.

For this reason it is an object of the present invention to provide a stiffening core which as regards stiffness, flexibility and elasticity has properties which are reproducible within close limits.

This object is accomplished according to the invention in that a plurality of spaced-apart circular-section wires are inserted in the surface of a continuous strip of soft plastic material and are contacted by the plastic material around more than one-half of their cross-section. In the stiffening core according to the invention, a very soft plastic material is used, which serves substantially only as a filling material whereas the stiffness, flexibility and restoring force of the stiffening core are mainly determined by the metal wire. As a result, the flexibility and elasticity of the stiffening core depend no longer on the properties of the plastic material which is used, which properties can be reproduced only with difficulty from batch to batch with the accuracy which is required. Because the required flexibility and elasticity of the stiffening core are ensured by the wires, a very soft plastic material may be used and its hardness need not be controlled within close limits. As a result, the stiffening core according to the invention distinguishes by a more uniform elasticity and flexibility and for this reason can better meet the requirements encountered in practice.

Besides, the stiffening core according to the invention can be more easily shifted in the flexible catheter tube because those wire portions which protrude from the surface of the continuous elongated body of plastic material are approximately crescent-shaped in cross-section and bear on the inside surface of the catheter and act as guides. As the stiffening core and catheter are in almost linear contact, the friction between them is decreased. This is particularly important because the catheter which has been placed will not be displaced as the stiffening core is extracted. The wires provided on the surface of the stiffening core impart a high elasticity to said core so that the latter when deflected by an obstacle will tend to return to its original position owing to its restoring force. For this reason, catheters can be placed more easily with the aid of the stiffening core according to the invention.

The wires may extend axially of the plastic strip or may helically embrace it. If the wires extend helically on the surface of the plastic strip, the stiffening core and the catheter will be able to follow very easily the curvatures and radii of the path along which they are to be placed.

Preferred further features of the invention will be described more fully in the sub-claims.

An embodiment of the invention will be explained more in detail and by way of example with reference to the drawing, in which

FIG. 1 is a longitudinal sectional view showing a portion of a stiffening core and

FIG. 2 is a transverse sectional view showing the stiffening core of FIG. 1.

FIG. 3 is an elevational side view showing the wires extending helically along the surface of the core material.

The stiffening core comprises a circular-section strip 2 of a soft plastic material and four axial wires 1, which are provided on the surface of the strip 2 and regularly spaced apart. The wires 1 are received in the surface of the plastic strip 2 to such an extent that only one-third of the cross-section of each wire protrudes from the strip 2. As a result, the wires are reliably held in the plastic strip.

Referring to FIG. 1 and FIG. 2 of the drawings, there is illustrated a stiffening core for catheters having a circular cross-section continuous plastic strip core material 2. The core material 2 has inserted on the outer surface thereof a plurality of, e.g. four, wire inserts 1. The wire inserts 1 have a uniform shape cross-section and are axially disposed along and evenly spaced around the outer surface of the stiffening core material 2. The wire inserts 1 are inserted in the outer surface of the core material 2 to a depth of at least more than one half of the cross-section of said wire inserts 1.

Referring to FIG. 3 of the drawings, there is illustrated a stiffening core for catheters having a circular cross-section continuous plastic strip core material 2. The core material 2 has inserted on the outer surface thereof a plurality of, e.g. four, wire inserts 1. The wire inserts 1 have a uniform shape cross-section and are equally spaced apart and extend helically along the length and outer surface of the stiffening core material 2. The wire inserts 1 are inserted in the outer surface of the continuous core material 2 to a depth of at least more than one half of the cross-section of said wire inserts 1.

The wires are very thin relative to the cross-section of the plastic strip and are dimensioned to impart the required flexibility and elasticity to the stiffening core.

The wires consist preferably of stainless steel.

To manufacture the stiffening core, the wires are extruded with the plastic strip or are forced into the strip immediately after it has been extruded.