Background of the Invention
The drilling and production of oilwells require the use of various different tubular goods; such as casing, tubing, subs, stabilizers, guns, and fishing tools; all of which are provided with threaded fastener means. Some of these joints of fluid conductors are provided with both a box end and a pin end, that is, a female and a male threaded surface located at the opposed marginal ends of the joint. The box end has an internal threaded surface which commences at a shoulder at one end of the joint and terminates in a vanish point. The pin end has an external threaded surface located between a vanish point and the other terminal end of the joint, so that when the pin end of one joint threadedly makes up respective to the box end of another joint, the two threaded members engage one another with great force or friction, thereby precluding one member inadvertently being unscrewed from the other.
The threaded ends of joints associated with boreholes have been standardized so that any stabilizer, for example, can be attached to any appropriate size sub, and the entire apparatus series connected within a string. The string likewise is made up of threaded joints, each of which have a box and a pin end, so that any of the above mentioned members can easily be incorporated into most any string.
Oilfield threaded joints are expensive, and from time to time the threaded surfaces thereof become unduly worn, and therefore, in order to economize, the threaded surfaces must occasionally be renewed by reforming the threads at the box and pin ends. This always shortens the joint a small amount. When the new threaded surface is formed on the joint, the joint usually is placed in an engine lathe, and special cutting tools are then employed to reform the opposed threaded ends of the joint, and then a thread gauge having threads thereon made complementary respective to the box and pin ends is threadedly made up with respect to the newly formed threaded surface. The machinist usually engages the lathe motor so that the joint is slowly turned while the prior art gauge threadedly makes up until the shoulder of the gauge abuttingly engages the new shoulder of the threaded member. Usually the gauge must be "tried" several times, with the threaded surface being progressively, slightly recut, depending upon the tightness or error of the new threads. Hence, the present art requires that the threads of the new pin or box end is gauged by trial and error, and therefore, the efficiency of the new threads is largely dependent upon the skill of the machinist.
As the prior art gauge is held stationary and the joint turned in order to threadedly make up with the gauge, sometime the tool will prematurely make up, causing the gauge device to rotate with the joint. This is a dangerous practice because the machinist can be pulled into the revolving massive equipment and injured. Moreover, as the gauge is repeatedly used, it becomes progressively worn and inaccurate, and ultimately must be replaced.
Accordingly, it would be desirable to have a means by which the threaded box and pin ends of a joint can be rapidly and efficiently gauged. It would be desirable if such a gauge did not have to be threadedly made up respective to the box and pin ends, and which did not significantly wear with use, and which included means indicating the precise additional material to be removed so as to reduce working time and enhance safety, thereby providing a low cost thread gauge. Such a desirable tool is the subject of this invention.
Summary of the Invention
A thread gauge for determining the proper length, taper, and mean diameter of a threaded member, such as a casing or pipe joint, which has a box end opposed to a pin end. Each of the tapered threads commences at the opposed ends of the joint and terminates at a vanish point. The vanish point of the pin end is substantially aligned with the vanish point of the box end of another joint when the threaded members are threadedly "made up".
The thread gauge for the pin has a smooth internal surface disposed between a large and small diameter shoulder, with the distance between the shoulders defining the height of a frustum of a cone. The gauge for the box has a smooth external tapered surface formed between spaced shoulders which also define another frustum of a cone.
The gauge includes visual observable means which determines that the threaded surface is of proper length, taper, and diameter, and that the threaded area is properly positioned respective to the shoulder of the threaded member.
In one form of the invention, the box and pin gauges are two separate members, one for the box end of the joint, and the other for the pin end of the joint. In another form of the invention, indicia is provided on the gauges which indicate whether the threads of the joint have been properly formed.
In another embodiment of the invention, an aperture is formed radially through the sidewall of the marginal small diameter end of the pin gauge so that the terminal end of a newly formed threaded surface can be visually observed in order to determine the accuracy with which the new threads have been formed.
In another embodiment of the present invention, the box and pin gauges are made integrally respective to one another to provide a unitary gauge having an external surface which can gauge the box end threads, and an internal surface which can gauge the pin end threads.
A primary object of the present invention is the provision of a gauge for measuring the tolerance of the threaded surface on the pin end of a joint.
Another object of the present invention is the provision of a gauge which can be used to measure the correctness with which the threads have been formed on the box end of a joint.
A further object of the present invention is the provision of a combination tool having an inside surface which measures the accuracy of threads formed on the pin end of a joint, and which further includes an outside surface for measuring the accuracy of the threads formed on the box end of a joint.
A still further object of this invention is the provision of a gauge for measuring the threads formed at the pin and box ends of a pipe joint, which includes indicia thereon related to the mean diameter and length of the threaded surface of the joint.
Another and still further object of this invention is the provision of a gauge for determining the mean diameter of a tapered, external and internal threaded area, which includes means by which the relative size of the tapered threads can be visually determined.
These and various other objects and advantages of the invention will become readily apparent to those skilled in the art upon reading the following detailed description and claims and by referring to the accompanying drawings.
The above objects are attained in accordance with the present invention by the provision of a combination of elements which are fabricated in a manner substantially as described in the above abstract and summary.
Brief Description of the Drawings
FIG. 1 is an exploded, side elevational view which discloses a prior art tool joint and a pair of thread gauges made in accordance with the present invention associated therewith;
FIG. 2 is an enlarged, exploded, fragmentary, part cross-sectional view of part of the apparatus disclosed in FIG. 1;
FIG. 3 illustrates the apparatus shown in FIG. 2 in an operatively assembled relationship;
FIG. 4 is an end view of part of the apparatus disclosed in FIG. 2, taken along line 4--4 thereof;
FIG. 5 is an enlarged, fragmentary, part cross-sectional detail of part of FIG. 1;
FIG. 6 is a cross-sectional view of part of the apparatus disclosed in FIG. 5, looking in the direction indicated by the arrows at numerals 6--6;
FIG. 7 is an end view of part of the apparatus disclosed in FIG. 5, looking in the direction indicated by the arrows at numerals 7--7;
FIG. 8 is an exploded, side elevational view which sets forth the two tools previously disclosed in various ones of the foregoing figures;
FIG. 9 is a part cross-sectional view of still another embodiment of the present invention;
FIG. 10 is a cross-sectional view of the tool of FIG. 9 looking in the direction indicated by numerals 10--10; and,
FIG. 11 is a cross-sectional view taken along line 11--11 of FIG. 9.
Detailed Description of the Preferred Embodiment
In FIG. 1, there is disclosed a prior art joint of fluid conductor 10, such as a joint of casing or tubing, or the like. The joint has the usual opposed threaded ends 12 and 14, with the male end 12 being referred to as the pin end, or the pin, and the female or coupled end 14 being referred to as the box end or box. A thread gauge 16 and 18, made in accordance with the present invention, is used to determine the accuracy with which the threaded ends 12 and 14 have been made. The gauge 16 is used to measure the accuracy of the pin threads 12, while the gauge 18 is used to measure the accuracy of the box threads 14.
In some of the remaining figures of the drawings, and in particular the enlarged views seen in FIGS. 2-4, the pin gauge 16 is seen to have a small diameter shoulder 20 axially spaced from a large diameter shoulder 22, thereby defining the length of the interioral smooth surface 24, wherein the inside surface 24 defines a frustum of a cone.
The interior surface 24 of the pin gauge is of a configuration to be snugly and uniformly received about the pin threads in seated relationship therewith, assuming that the exterior threaded surface of the pin has been properly formed. In such an instance, the large diameter face, or shoulder 22, is positioned in closed proximity of vanish point 26 of the threads. The vanish point 26 therefore forms the inward termination of the pin threads 12. Accordingly, the length and mean diameter of the threaded surface 12 determines the magnitude of the gap 28 which results from the spaced apart relationship of the shoulder and vanish point, 22 and 26, respectively. The term "means diameter of the threads" is intended to denote the value of the thread diameter d1-d2.div.2.
As seen in FIGS. 5-7, together with other figures of the drawings, the threads formed at the box end of the joint commence in proximity of a shoulder 30, formed at the terminal end thereof, and inwardly tapered towards the vanish point 32 of the box, which is also towards the medial portion of the joint. Hence, the box threads terminate at 32 in spaced relation respective to the shoulder 30. The box gauge 18 includes a cylindrical outer surface 34 formed between a small diameter face, or shoulder 36, and a large diameter shoulder 38 thereof, with the intervening outer surface area located between the shoulders 36 and 38 describing a frustum of a cone which coincides with the configuration presented by the box threads. The outer, or large, marginal end portion of the box gauge is preferably of constant diameter at 40 to form a boss. This provides material for fabricating the before mentioned shoulder 38, which preferably lies inwardly in spaced relationship respective to the terminal end portion 42. An axial passageway 44 extends along the longitudinal central axis of the box gauge, which coincides with the longitudinal axial centerline of the joint, and which is considered a lightening hole.
Indicia 46 is located on shoulder 38. The shoulder 30 of a perfectly formed box is aligned with "0" of the indicia of the gauge. Those skilled in the art can possibly apply other indicia which, of course, would fall within the comprehension of this invention.
In FIG. 8, there is disclosed a set of gauges comprising the before mentioned pin gauge 16 and box gauge 18. The set of gauges jointly enable a technician to rapidly determine the acceptability of the box and pin ends of a tool joint. As seen in FIG. 8, a slot 48 is formed radially through a sidewall of the pin gauge, where indicia 49 is included. This enables the precise location of the terminal end 13 of the pin end of a threaded joint to be observed. The terminal end 13 of a perfectly formed pin end of a threaded joint is aligned with "0" of the indicia of the gauge. Indicia 49 enables the relative mean diameter of the pin threads to be rapidly determined.
In the embodiment of FIGS. 9-11, the gauges 16 and 18 of the first embodiment of the invention are advantageously made integrally respective to one another by forming the before mentioned surface 34 of the box gauge exteriorally of the unitary gauge body, while forming the inside surface 24 of the pin gauge interiorally of the unitary gauge body. The gauge of FIG. 9 is used to measure both the pin and box ends of a joint. In FIG. 9, the inclusion of a slot 148 and indicia 146, 149 in the before illustrated manner of FIG. 8 enables exact measurements to be made of the box and pin threads of a joint.
The operation of the gauges of this disclosure is explained in conjunction with a prior art joint 10 having opposed box and pin ends which have become unduly worn. The joint is first chucked in a hollow spindle lathe and the threads 12 and 14 reformed in the usual manner. After the threads have been turned, the gauge is used to measure the accuracy of the completed threads. The pin end is gauged in the illustrated manner of the drawings by axially sliding the pin gauge into the illustrated seated position of FIG. 3, for example. Should terminal end 13 align with "0" of the indicia of the gauge, the pin end lies within the accepted tolerance so far as regards the mean diameter of the threads and the location of the threads respective to vanish point 26. Such a pin should suitably mate up with any complimentary box end of any other joint, assuming that the threads of the other joint has been properly manufactured within the recommended standard tolerances.
Should the tolerance be excessive in either direction, the threads must again be turned an appropriate amount to cause the measurement thereof to fall within the accepted tolerance.
The box end is gauged by axially sliding the tapered surface 34 of gauge 18 into the threaded box end of a joint, and observing the location of end 30 of the joint respective to the shoulder 38. Indicia at 46 facilitates accurately determining the spaced apart relationship between shoulders 30 and 38. Should shoulder 30 and 38 coincide with one another, the threads are satisfactory; but, if there is excessive spacing at this location, the threads must be reformed an amount to provide the proper tolerance.
Numeral 54 indicates the mean diameter of the threaded surface 14, while numeral 56 indicates the mean diameter of the smooth tapered surface 34. As seen in FIG. 5, when the location of these two recited mean diameters lie along a common plane arranged perpendicular to the longitudinal axial centerline of the joint, and the shoulder of the threaded joint is precisely spaced from the plane, the threaded joint 14 has been precisely formed. This is evidenced by the shoulder or end portion 30 of the box end coinciding with "0" of the indicia 46.
The embodiment of FIG. 9 can be utilized for gauging both the pin and box ends by utilizing the smooth outer surface 34 for gauging the box end of a joint, and the smooth interior surface 24 for gauging the pin end in the before described manner. A slot 148 and indicia, 146 and 149, are incorporated into this embodiment of the tool and used in the before described manner.
In the above operation, where the mean diameter of the threaded surface of the joint has been made excessively large or small, the indicia at 146 and 149 provides a rapid means by which a technician can accurately judge the amount of additional material to remove from the threads to provide a close tolerance fit at the box box and pin ends of a joint.