Background of the Invention
The invention relates to a safety-closure device of the variety in which a cupped closure cap has thread-on, thread-off engageability with respect to the neck of a bottle or other container.
For child-safety purposes, it is desirable that such closure devices shall require an additional actuation, i.e. other than merely an un-threading rotation, in order to dislodge the cap from the container neck. Prior devices of this general character have relied on plural angularly spaced self-locking bayonet engagements wherein only a relatively small cap-to-neck rotation is operative to make the closing engagement; such devices have used squeezability, axially compliant compressed displacement and axially compliant tensed displacement as the various additional actuations needed to effect release from a locked closed position. But we have no knowledge of a satisfactory additional unlocking actuation such as a push-to-release actuation, embodied in a full-thread cap-to-neck engagement, i.e. an engagement involving at least one full turn of threaded engagement.
Brief Statement of the Invention
It is an object of the invention to provide a safety closure of the full-thread variety wherein the fully closed relation is dogged against thread-off rotation unless the cap has first been downwardly displaced.
A specific object is to achieve the foregoing object without encountering dog interference until substantial thread-on accomplishment of a fully closed position of the cap.
Another specific object is to meet the above objects in the context of a circumferentially sealed relation of parts, at full closure, without impairing seal effectiveness.
A general object is to meet the above objects with simple structural features which do not involve additional parts, beyond the cap part and the container-neck part.
The invention achieves the above objects and other features by providing coactive lug formations on the respective cap and neck parts. These lug formations have compliantly yieldable cammed latching engagement in approach to a fully-closed relation of the parts and, once in the fully-closed relation, a positive-lock relation prevents unthreading rotation of the parts. The engaged threads are sized for a quantum of axial lost-motion, and resilient action of a seal which reacts axially between the parts is operative to constantly load the cap part to its axially upper limit of lost motion. The lug formations are of such axially limited extent that, when the parts are in their fully-closed relation, an axial depression of the cap part through the lost motion and against the resilient seal action is necessary to free the positive-lock relation of the lug formations, thus then permitting a thread-off rotary manipulation of the cap part.
Detailed Description
A preferred embodiment of the invention will be described in detail in conjunction with the accompanying drawings, in which:
FIG. 1 is an exploded view in perspective of a cap and container embodying the invention;
FIG. 2 is a fragmentary plan view of the cap of FIG. 1, partly broken-away to reveal a lug formation of the invention;
FIG. 3 is a sectional view taken at 3--3 of FIG. 2;
FIGS. 4 and 5 are fragmentary side elevation and sectional views, respectively, of the lug formation of FIG. 2, FIG. 5 being taken at 5--5 of FIGS. 2 and 4;
FIGS. 6 and 7 are partly broken-away plan and side elevation views, respectively, of the neck of the container of FIG. 1, the broken-away part of FIG. 7 being in section at the line 7--7 of FIG. 6; and
FIG. 8 is a fragmentary view in elevation, taken from the aspect 8--8 of FIG. 6.
The invention is illustratively embodied in a bottle or the like container 10 having a reduced cylindrical neck 11 having substantially a single turn of an external thread 12. Thread 12 has removable engagement to a similar but internal thread 13 (FIG. 3) in the cylindrical bore 14 of a closure cap 15 having a closed upper end 16; thread 13 happens to be shown for substantially two turns, but substantially only the lower full turn is used, when fully engaged to the neck thread 12. The effective width W of thread 13 (in the direction of the central axis of thread engageability) is less than half the pitch P of the thread 13 helix, and the same may be said of the width W' in relation to the identical pitch P of the external neck thread 12 (FIG. 7); these relationships establish a quantum of axial lost motion in the engaged condition of threads 12-13, as will be understood.
Integrally formed with and dependent from the inner surface of the closed end 16 of the cap is a peripherally continuous annular seal formation 17 having a relatively thin flexible outwardly flaring frusto-conical lip 18, for continuous wiping engagement with an outwardly flared counterbore 19 at the open end of the bottle neck 11; the remaining body 20 of seal formation 17 is thicker, to provide firm reference and an axial offset .DELTA., for the counterbore-contacting rim of flexible lip 18. The flare angle .DELTA..sub.1, of lip 18 preferably exceeds and is in the opposite sense of the flare angle .alpha..sub.2 of counterbore 19; suitably, these angles are substantially 30.degree. and 12.degree., respectively.
It will be recognized from the foregoing that in the course of thread-on engagement of cap 15 to neck 11, lip 18 establishes circumferentially continuous wiping (sealing) contact with counterbore 19 and that this contact gradually develops increasing radially inwardly compressed deflection of the lip 18, until achievement of the full-closure angular relationship, at substantially one full turn of thread 12-13 engagement, at which point the upper open end of neck 11 is, to the extent .DELTA..sub.2 short of abutment with that annular part 21 of the inner surface of the closed end 16 which is in the space between seal 17 and the cap bore 14. In this relation, relatively great compliant reaction force loads the circumferential seal, and there is an axially upward component of the compliantly loaded seal action. This axially upward component provides a residual axially upward loading of the cap thread 13 against the underside of the neck thread 12, i.e., to the upper limit of the axial lost-motion inherent in the stated dimensional relation of thread width to thread pitch. The clearance .DELTA..sub.2 exists to permit a deliberate press-down actuation (axial displacement) of cap 15 with respect to neck 11, in order to release a safety lock, described below.
The safety-lock feature utilizes coacting integral lug formations 25-26-27 of the cap and neck, so that the cap 15 and neck 11 remain the sole parts for achieving threaded and safety-locked closure of the container 10. Two of these lug formations 25-27 are on one of the cap and neck members, the third lug formation 26 is on the other of these members; in the preferred form shown, the two lugs 25-27 are integral radially outward angularly spaced formations of neck 11, being preferably diametrically offset from the short lap of upper and lower ends 12'-12" of the neck thread 12. Lugs 25-27 are angularly spaced to the extent .delta..sub.1, at least as great as the effective angular width .delta..sub.2 of the coacting lug formation 26 in the bore 14 of cap 15. Lugs 25-27 are axially positioned below the thread 12, being shown integral with a circumferential bead 28 of the neck finish, at offset from the nearby shoulder 29 of the bottle 10. The operative lower edge of lug 25 must axially clear shoulder 29 to an extent .DELTA..sub.3 which equals or exceeds the extent .DELTA..sub.4 (FIG. 4) by which the operative upper edge of lug 26 is offset from the lower edge 15' of cap 15. And, preferably, the axial extent of lug 27 is for the full distance to shoulder 29, so as always to define a stop for thread-on cap rotation, regardless of whether cap 15 is or is not depressed, when the container is to be deemed fully closed and sealed.
The described cap-to-neck engagement will be seen to be one in which the potential exists for greater thread-on advancing engagement of threads 12-13, beyond their initial full turn of engagement, were it not for the positive stop which is achieved when lug 26 is intercepted by lug 27. By having lugs 26-27 positioned to stop thread-on rotation at this position, it is assured that the clearance .DELTA..sub.2 and the clearance from the lower edge 15' of the cap to container shoulder 29 will provide such sufficient extent of the lost-motion inherent in the described thread relation, as to permit a lug-disengaging depression of cap 15, enabling simple thread-off rotation.
In order for lug 26 to reach its full-stop position of abutment with stop lug 27, it (lug 26) must first engage the radially outwardly camming slope 30 of lug 25, being thereby transiently outwardly urged until continued thread-on rotation brings lug 26 past the sharply inward trailing edge 31 of lug 25. Once past edge 31, lug 26 snaps into locked position between lugs 25-27. As best seen in FIG. 6, the neck bead 28 is locally reduced in radial "height" at a down ramp 32, just prior to slope 30, in order to avoid interference between lug 26 and bead 28, in the thread-on approach of lug 26 to slope 30; also, for this same reason, bead 28 does not exist in the angular interval between ramp 32 and stop lug 27.
It will be seen that the described thread and lug configurations meet all stated objects. Importantly, the transient radially outward camming of lug 26 is achieved without introduction of any substantially axial component of latch-action force, so that, in the course of the transient radially outward deformation involved, there is virtually no upsetting of the circumferentially extensive thread engagement (12-13) and hence no upsetting of the circumferentially continuous seal contact (18-19) which is responsible for stabilizing reference to the thread engagement.