US 4,351,690 AGrant
Label Printer System
Issue Date:1982-09-28
•21 Claims
•6 Drawing Sheets
Abstract
A printer system for printing upon labels mounted on a web of release material, includes a stationary reel support upon which a supply reel and a take up reel are mounted for free rotation thereon. A printer is mounted adjacent a supply path extending from the supply reel to the take up reel, and a web drive arrangement is provided for engaging the web and transporting the web past the printer. A reel actuating arrangement, such as an inertial arm, is provided for applying a web unreeling force to the web of material adjacent the supply roll, which force is dependent upon and varies with the radius of the supply roll. A clutch is interposed between the supply reel and the take up reel for rotating the take up reel as the web is unreeled from the supply roll mounted on the supply reel such that substantially the same amount of web of release material is wound onto a take up roll on the take up reel as is unreeled from the supply roll.
Metadata
Assignee
- Hobart Corporation
Inventor
- Mark S. George
Application Information
Application Number:US 177025&
Filing Date:1980-08-11
Priority Date:1980-08-11
Art Unit:161
Classifications
IPC:
B65C 918
Field of Search:
156242221384;495;541;584;540;DIG. 33;DIG. 47;DIG. 4967.3 R73;71
Patent Drawings (6 sheets)
Description
Background of the Invention
The present invention relates to printing devices and, more particularly, to a printer system adapted for printing on labels coated with a pressure-sensitive adhesive and carried by a web of release material.
Label printing and dispensing devices are known in which variable information is printed on each of a series of labels having a pressure-sensitive adhesive coating the back surface thereof, with printing being accomplished while the labels are mounted on a strip or web of a release material. Such printers are suitable for use in an automatic computing scale system which weighs food products or other articles. The printer in such a system prints various information, such as the weight, the price per unit weight, and computed value of an article on a label which is thereafter affixed to the article. Computing scale systems of this type have found wide use in food markets which sell commodities, such as meat, in prepackaged form with a printed label being attached to each package prior to arrangement in the display case.
Typically in such printers, the strip of release material carrying the printed labels is caused to pass around a sharp edge which strips the labels from the release material. The labels are thereafter transferred to a label application station where they are applied to the weighed articles. Some types of systems, such as shown in U.S. Pat. No. 3,342,661, issued Sept. 19, 1967, to Arvidson et al, provide for automated application of the labels to the articles. Other systems, such as shown in U.S. Pat. No. 3,556,898, issued Jan. 19, 1971, to Allen, and U.S. Pat. No. 3,985,603, issued Oct. 12, 1976, to Berner, simply deliver the printed label to a chute where the label is held with its adhesive-coated side facing upward for manual application of the label to the articles.
Generally, a printer of this type includes a supply roll from which the web of release material bearing the unprinted labels is unreeled. The web is transported past one or more printing stations and, thereafter, passes around the sharp edge which removes the printed labels from the release material. The web is then wound onto a take up roll or otherwise disposed of. Commonly, the supply roll may be mounted for free rotation on a support shaft while the web of release material is unreeled from the supply roll by means of a web drive mechanism which positively engages the web. Such an arrangement is shown in U.S. Pat. No. 3,526,189, issued Sept. 1, 1970, to Allen, and U.S. Pat. No. 3,556,898, issued Jan. 19, 1971, to Allen.
Where a take up roll is provided for collecting the web of release material after removal of the labels, this take up roll may be driven by a separate drive mechanism, as shown in U.S. Pat. No. 4,111,121, issued Sept. 5, 1978, and U.S. Pat. No. 3,729,362, issued Apr. 24, 1973, to French et al. Alternatively, the take up roll may be driven by a belt drive arrangement connected to the drive mechanism for the web drive rollers, as shown in U.S. Pat. No. 3,696,967, issued Oct. 10, 1972, to Moore et al and U.S. Pat. No. 4,120,245, issued Oct. 17, 1978, to Karp et al. Typically, such a belt drive arrangement includes a slip clutch connection between the web drive and the take up roll so that the take up roll may rotate more slowly as the roll radius increases. Since the supply roll in such systems is not positively driven but rather rotates as the web is unreeled by the web drive mechanism, a brake mechanism, as shown in the above identified French et al '362 patent, may be connected to the supply roll to prevent it from continuing to rotate after a length of the web has been withdrawn from the supply roll.
Prior art web drive mechanisms, including arrangements for rotating a take up roll and also for limiting the rotation of a supply roll, are relatively complicated. Additionally, web drive mechanisms of the type which include separate drive motors for the web and the take up roll are relatively expensive. The belt drive arrangements of some systems which extend between the various rotating elements of the printer are also subject to wear and to failure. Accordingly, it is seen that there is a need for a simple, reliable supply mechanism for transporting past a printer a web of release material, bearing labels which are to be printed, and for winding the web of release material onto a take up roll after removal of the labels.
Another problem encountered with prior art printers results from the inertia of the supply roll and the take up roll. Typically, the web of relese material is moved past the printer in an incremental manner. That is, the web is moved by a distance equal to the spacing between the centers of adjacent labels between each printing operation, while being held stationary during printing. It will be appreciated that if a relatively large supply roll is utilized in order to minimize the frequency with which new supply rolls must be loaded into the printer, such a supply roll will present substantial resistance to rotation by reason of its inertia. As a consequence, it has been necessary to provide high torque drive mechanisms for both the supply roll and the take up roll to overcome the inertia of these rolls where rapid incremental rotation of the rolls is required. As a consequence, the costs of the overall printer systems have been increased substantially.
Accordingly, it is seen that there is a need for a web supply arrangement for transporting a web past a printer, while minimizing the torque requirements of the drive mechanism.
Summary of the Invention
A device for transporting a web of material through a web supply path from a supply roll to a take up roll includes stationary reel support means and a supply reel, rotatably mounted on the reel support means, for supporting the supply roll. A web drive means engages the web for unreeling material from the supply roll, while a take up reel, rotatably mounted on the reel support means, is provided for supporting the take up roll. A clutch means is interposed between the supply reel and the take up reel for rotating the take up reel and the take up roll mounted thereon as the web of material is unreeled from the supply roll, such that substantially the same length of the web of material is wound onto the take up roll as is unreeled from the supply roll.
The radius of the take up reel is preferably greater than the radius of the supply roll prior to unreeling the web of material therefrom, whereby the angular rotation of the take up reel as a given length of material is wound onto the take up reel is less than the angular rotation of the supply reel as the same length of material is unreeled therefrom. This produces relative rotation between the supply reel and the take up reel.
The web drive means may be positioned adjacent the web supply path between the printer and the take up reel. The web drive means may comprise a drive roller contacting a first side of the web and a pinch roller contacting a second side of the web and pressing the web against the drive roller. A motor means is provided for rotating the drive roller such that the web moves through the supply path as it is unreeled from the supply roll and is wound onto the take up roll. A web tensioning means contacts the web between the supply reel and the printer such that the web is held in tension between the web tensioning means and the drive means to facilitate printing by the printer and stripping of labels from the web.
The supply reel and the take up reel are mounted on the stationary reel support means for rotation about the same rotational axis. The device may further comprise web diverting means contacting the web and defining a shift in the web path in a direction generally parallel to the rotational axis of the supply reel and the take up reel. The web diverting means may comprise a pair of web diverting rollers, with the web diverting rollers mounted for rotation about parallel axes which are nonparallel to the axis of rotation of the supply reel and the take up reel.
The supply roll may include a web of release material upon which labels having a pressure-sensitive adhesive coating are positioned. The device may further include knife-edge means, between the printer and the web drive means, contacting the side of the web opposite that upon which the labels are mounted and defining a sharp bend in the web supply path such that the labels are released from the web as the web moves around the sharp bend. The device may further include label chute means, adjacent the knife-edge means, for receiving labels released from the web and for guiding the labels to an application station.
The stationary reel support means may comprise a stationary support shaft. The supply reel includes a central hub, having hub bearing means engaging the shaft, for providing free rotation of the supply reel about the stationary support shaft. The clutch means comprises a clutch hub mounted for free rotation on the stationary support shaft and clutch spring means, mounted on the stationary support shaft. The clutch spring means urges the clutch hub into contact with the central hub of the supply reel such that the clutch hub frictionally engages the central hub. The clutch means further includes means for attaching the take up reel to the clutch hub, whereby rotational movement between the supply reel and the take up reel may occur when a torque is applied to the supply reel which is sufficient to overcome the frictional force between the central hub of the supply reel and the clutch hub. The clutch spring means includes means for adjusting the force with which the clutch hub is urged into contact with the central hub of the supply reel.
The device may further include curl elimination means for eliminating the curl taken on by the web of material in the supply roll. The curl elimination means includes roller means, adjacent the supply path, for bending the web into an arc extending widthwise thereacross.
Accordingly, it is an object of the present invention to provide a device for transporting a web of material through a web supply path, from a supply roll past a printer to a take up roll, in which the sole means utilized for moving the web, rotating the supply roll, and rotating the take up roll is a web drive means which engages the web; to provide such a device in which the supply roll is mounted on a supply reel, the take up roll is mounted on a take up reel, and both the supply reel and the take up reel are rotatably mounted on a reel support means; to provide such a device in which a clutch is interposed between the supply reel and the take up reel for rotating the take up reel as the web of material is unreeled from the supply roll; to provide such a device in which the radius of the take up reel is substantially greater than the radius of the supply roll; to provide such a device in which the mounting relationship of the take up reel to the supply reel provides an inherent braking action for the supply reel which eliminates the need for a separate braking mechanism; to provide such a device in which the supply reel and the take up reel are mounted for rotation about the same rotational axis; to provide such a device including a pair of web diverting rollers mounted for rotation about parallel axes, which axes are nonparallel to the axis of rotation of the supply reel and the take up reel; and to provide such a device further including curl elimination means for eliminating the curl taken on by the web in the supply roll.
Other objects and advantages of the invention will be apparent from the following description, the accompanying drawings and the appended claims.
Brief Description of the Drawings
FIG. 1 is a side elevational view of a printer system constructed according to the present invention, with portions of the printer cabinet broken away to reveal internal structure;
FIG. 2 is an elevational plan view of the printer system, with portions of the printer cabinet broken away to reveal internal structure;
FIG. 3 is a front elevational view of the supply and take up reels and the clutch interposed therebetween;
FIG. 4 is a sectional view taken generally along line 4--4 in FIG. 3, illustrating the details of the clutch.
FIG. 5 is an enlarged elevational view, similar to FIG. 1, of the supply reel actuator and actuator spring means, with the supply reel follower arm in its operating position;
FIG. 6 is an enlarged view showing the reverse side of the supply reel actuator and actuator spring means;
FIG. 7 is an enlarged elevational view, similar to FIG. 5, showing the follower arm retracted from its operating position;
FIG. 8 is a sectional view taken generally along line 8--8 in FIG. 5;
FIG. 9 is a diagrammatic view illustrating operation of the supply reel actuator with a relatively large radius supply roll; and
FIG. 10 is a diagrammatic view, similar to FIG. 5, illustrating operation of the supply reel actuator with a relatively small radius supply roll.
Detailed Description of the Preferred Embodiment
FIGS. 1 and 2 illustrate a printer system constructed according to the present invention. The printer system, enclosed within printer cabinet 10, includes an arrangement for transporting a web of label-bearing material through a web supply path from a supply roll 12, past a printer 14, to a take up roll 16. Printer 14 may be any of a number of known printers, such as disclosed in U.S. Pat. No. 3,973,488, issued Aug. 10, 1976, to Mielke. A supply reel 18, on which the web is wound onto supply roll 12, is rotatably mounted on a stationary reel support means, including shaft 20. A take up reel 22 is rotatably mounted on the shaft 20 and supports the take up roll 16.
A web drive means, including a drive roller 24 contacting a first side of web 26, pinch rollers 28 contacting a second side of the web 26 and pressing the web against the drive roller 24, and a motor means including stepper motor 30 which rotates the drive roller 24, is provided for unreeling material from the supply roll 12. The pinch rollers 28 are mounted on a frame 32 which is pivotable about shaft 34 supported by support brackets 36 and 38. Handle 40 is provided to pivot the frame 32 out of its operating position to facilitate threading the web 26 through the supply path when a new supply roll 12 is loaded onto supply reel 18.
A clutch means 41 is interposed between the supply reel 18 and the take up reel 22 for rotating the take up reel 22 and the take up roll 16 mounted thereon as the web of material is unreeled from the supply roll 12. As explained more fully below, substantially the same length of the web 26 is wound onto the take up roll 16 as is unreeled from the supply roll 12.
The web 26 is withdrawn from the supply reel 18 and initially passes around a roller 42 which forms a part of a supply reel actuator. The roller 42 is movable generally vertically between a first position, shown in FIG. 1, and a second position somewhat above that illustrated in FIG. 1, in which the length of the web supply path is effectively shortened. An actuator spring means, including spring 44 applies a spring biasing force which urges the supply reel actuator toward its first position.
Web 26 passes generally upward from roller 42 to a curl elimination means, including rollers 46 and 48, which eliminates the curl which may be taken on by the web of material 26 during the time in which it is coiled in the supply roll 12. Rollers 46 and 48 are generally concave and convex respectively, such that they bend the web 26 into an arc extending widthwise across the web. Thereafter, the web 26 passes through a label sensor 50 of conventional design.
As seen in FIG. 2, the printer system of the present invention is advantageously used for printing on labels 52 which are mounted on a web of release material. Each of the labels 52 has a coating of pressure sensitive adhesive on its back surface which adheres to the web 26. The web 26 has a relatively smooth surface which permits the labels to be removed readily from the web after printing on the labels is completed. In order for each of the labels to be printed with the desired print information properly aligned thereon, the label sensor 50 detects the position of successive labels on the web 26 by a conventional photo-optical technique and provides this information to the printer control circuitry for controlling operation of motor 30. The web 26 extends past a printer plate 54 which may be utilized to print nonvariable information successively on each label. The plate 54 may be formed of an ink impregnated rubber and is actuated upward into contact with each label 52 by means of solenoid actuator 56. It will be appreciated that the labels 52 on the web 26 face generally downward as they pass through this portion of the supply path.
The web 26 thereafter passes between a plate 58 and a spring mounted skid bar 60 which act as a web tensioning means, contacting the web 26 between the supply reel 22 and the printer 14, and holding the web in tension. As may be seen in FIG. 1, the skid 60, mounted on spring arm 62, has a lever arm 64 attached thereto for pivoting the skid bar 60 upward to facilitate threading the web 26 between the bar 60 and the plate 58.
The web 26 thereafter passes above the printer 14, which in FIG. 1 is shown in a nonoperational lowered position for the purposes of clarity. During printing, printer 14 is raised on a sliding printer support mechanism (not shown) such that it is directly below the web 26 for printing on successively presented labels 52.
The web 26 then passes around a knife edge means including bar 68, which contacts the side of the web 26 opposite that on which the labels are mounted and defines a sharp bend in the web supply path. As the release material 26 passes around the sharp edge of the bar 68, the labels are released from the web, as shown in FIG. 1. The labels so released thereafter slide down a chute 70 which guides the labels to an application station 72. The labels 52 are caught at the application station 72 by means of a pivotable label catching bar 74 which holds each label caught with its adhesive coating facing generally upward. A package to which the label is to be applied may be pressed against the label at the application station 72 with the bar 74 pivoting downward to permit application of the label 52 to the package.
The web 26 moves upward past the web drive means and is returned to the take up reel 22. As seen in FIG. 2, the supply reel 18 and the take up reel 22 are both mounted on the stationary reel support shaft 20 and rotate about the same rotational axis. As a consequence, it is necessary to divert the web 26 in a direction generally parallel to the rotational axis of the supply reel 18 and the take up reel 22 in order that the web 26 may be wound onto the take up reel 22. To provide such a shift in the web path, a pair of web diverting rollers 76 and 78 are mounted for rotation about parallel axes, which axes are nonparallel with respect to the axis of rotation of the supply reel 18 and the take up reel 22. As can be seen most clearly in FIG. 2, the web 26 passes upwardly around roller 78 and extends back toward the roller 76. The web 26 then passes again upwardly around roller 76 in proper alignment with the take up roll 16.
Reels 18 and 22 are both free to rotate upon shaft 20. Reel 18 is caused to rotate clockwise, as seen in FIG. 1, as the web 26 is unreeled therefrom by the web drive means including rollers 24 and 28 and motor 30. As the reel 18 is rotated, the clutch means 41, which provides frictional engagement between the reel 18 and the take up reel 22, applies a torque to reel 22 which causes the take up reel to rotate in a clockwise direction such that a length of web material 26, corresponding to that which is unwound from reel 18, is wound onto the take up reel 22. The take up reel 22 has a radius which is greater than that of the supply roll 12. As a result, the angular rotation required by the take up reel 22 to wind a given length of material thereonto is less than the angular rotation of the supply reel as a corresponding given length of material is unreeled. Furthermore, as the radius of the supply roll decreases as the given length of web is unreeled, the angular rotation required by the supply reel increases while the angular rotation required by the take up reel decreases. Consequently, the relative rotational motion between the supply and take up reels increases as the supply roll radius decreases. The clutch means 41 provides a slip clutch mechanism by which relative rotation between the supply reel 18 and the take up reel 22 may be permitted. It will be appreciated that by virtue of this web drive arrangement, only a single drive mechanism engaging the tape is utilized, and rotation of both the supply reel and the take up reel results solely from movement of the web 26 through the web supply path of the printer system. Furthermore, the driving of the take up reel by the supply reel through the slip clutch also inherently provides a self-braking action on the supply reel.
FIGS. 3 and 4 illustrate the clutch means in greater detail. Stationary support shaft 20 is journalled within bushing 80 and secured thereto by means of set screw 82. Bushing 80 is held within mounting ring 84 by set screws 86 and is secured to vertical support plate 88 by bolts 90. Supply reel 18 includes a central hub 92 having hub bearing means, such as roller bearings 94 for providing free rotation of the supply reel about the stationary support shaft 20. Hub 92 is secured to the disc-shaped flange portion 96 of the reel 18 by means of threaded bolts 98. A thrust bearing 100 is interposed between the bushing 80 and the disc-shaped flange portion 96 of the reel 18 so as to prevent rubbing therebetween which would otherwise inhibit free rotation of the reel.
Clutch means 41 includes a clutch hub 102 which is mounted for free rotation on the stationary support shaft 20 by roller bearing 104. The clutch means further includes clutch spring means, including spring 106, for urging the clutch hub 102 into contact with the central hub 92 of the supply reel 18 such that the clutch hub 102 frictionally engages the central hub 92. Substantially all of the frictional engagement between the hub 102 and the hub 92 occurs at the leftmost end of the hub 102, along the contacting surfaces indicated at 108.
A means for adjusting the force with which the clutch hub 102 is urged into contact with the central hub 92 of the supply reel 18 includes spring contacting bushing 110, thrust bearing 112, cylindrical spacer 114, and nut 116. Nut 116 engages threaded portion 118 of shaft 20 and by appropriate rotation may be moved to the right or to the left as seen in FIG. 4. Nut 116 and cylindrical spacer 114 remain stationary on stationary shaft 20, while the thrust bearing 112 permits the spring 106 and the spring engaging bushing 110 to rotate with the clutch hub 102. Nut 116 permits an adjustment to be made in the compression spring force applied to the hub 102 and, as a consequence, the frictional engagement between the hub 102 and the hub 92 may be adjusted. The clutch hub 102 has a pair of connector studs 120 threaded into radially extending ears 122. Studs 120 extend through openings 124 in reel 22 and are engaged by clips 126 attached to the hub 128 of reel 22 by means of screws 130 (FIG. 1). Studs 120 and cooperating clips 126 permit the take up reel 22 to be removed readily when a new supply roll 12 is to be loaded onto supply reel 18.
FIGS. 5-8 illustrate in greater detail the reel actuating device which applies a spring force to web 26 and in the preferred embodiment is a variable force inertial arm system. The supply reel 18 and the take up reel 22 are shown in dashed lines and the web 26 has been removed for purposes of clarity. The movement of the web 26 through the supply path to the printer is accomplished in an incremental manner. That is, after a label is printed by printer 14, the web is advanced at a relatively rapid rate such that the next successive label is brought into registration with the printer. The web is then held stationary at the printer during the printing operation. It will be appreciated that if the take up and supply reels were to be rotated in such an incremental fashion along with the incremental movement of the web past the printer, the inertia of the supply and take up rolls would be difficult to overcome. Additionally, since the drive for both the supply reel and the take up reel is accomplished solely by the web drive, rapid incremental rotation of the supply reel and the take up reel would place a significant strain on the web 26 which could result in damaging or tearing the web.
In order to overcome this difficulty, the reel actuating device initially defines a relatively long web supply path from the supply roll 12 to the rollers 46 and 48, as illustrated in FIG. 1. Spring 44 through a linkage arrangement described below provides a downward spring force urging the roller 42 against the web 26. When the web drive arrangement moves the web 26 an incremental distance past the printer 14, the web 26 draws the roller 42 upward against the spring force provided by spring 44 such that the length of the supply path from the supply roll 12 to the rollers 46 and 48 is reduced by a distance equal to the incremental movement of the web 26. At this point the web 26 has been advanced by a distance equal to the spacing between successive labels 52, the roller 42 has been drawn upward, but the supply reel and the take up reel have remained stationary. Thereafter, the spring force provided by spring 44 moves the roller 42 downward into the position shown in FIG. 1, causing the roller 42 to apply an unreeling force to the web. At the same time, the unreeling force applied to the web of the supply roll by the downward movement of the roller 42 produces an torque, dependent upon the radial moment arm at the supply roll. The torque causes rotation of the supply reel 18 such that the required length of web 26 is unreeled. Further, the torque is transmitted through the clutch 42 to the take up reel 22, causing the take up reel 22 to rotate an amount sufficient to wind the incremental length of web 26 thereon.
It will be appreciated that as the supply roll 12 is unreeled during the course of operation of the printer system, the radius of the supply roll is gradually reduced. If a constant downward spring force were to be applied to roller 42 as the web of material is unreeled from the supply roll, a point would be reached at which the torque, produced at the supply roll by the unreeling force of the roller 42 pulling against web 26 and acting on the radial moment arm at the supply roll, would decrease and become insufficient to overcome the characteristic torque provided between the supply reel 18 and the take up reel 22 by the clutch 42. This would occur since the length of the moment arm defined by the radius of the supply roll shortens as the supply roll radius decreases. As a consequence, the printer system includes a reel actuating device in which the downward force applied to roller 42 varies in dependence upon the radius of the supply roll 12. Specifically, the spring force, and thereby the unreeling force, increase as the radius of, and thus the radial moment arm at, the supply roll decrease so that a constant torque is applied to the supply roll sufficient to provide uniform unreeling of the web from the supply reel and reeling of the web back on the take up reel.
A stationary mounting means, including mounting plate 132, is provided with an actuator or inertial arm 134, pivotally mounted at a first end thereof to bracket 136 which is secured to plate 132. Web contacting roller 42 is mounted on the second end of the actuator arm 134 for applying a force to the web 26. Downward movement of actuator arm 134 is limited by stop 137. To monitor the radius of the supply roll 12, a supply roll follower means is provided including follower arm 138 having a roll contacting roller 140 mounted on a first end thereof. Follower arm 138 is pivotally mounted on shaft 142 attached to plate 132 and, when in its operating position as shown in FIG. 5, contacts the periphery of the supply roll 12. The supply roll follower means further includes a follower spring means, including spring 144, which biases the follower arm 138 toward the supply roll such that the roller 140 contacts the periphery of the supply roll. A cam means, including cam plate 146 is secured to the follower arm 138 and pivots therewith.
A spring means, including lever arm member 148, spring linkage means 150, actuation spring 44, and slidable pivot means 152, is mounted on the stationary mounting means and cooperates with the supply roll follower means for applying a variable spring force to a roller 154 on the actuator arm 134 at a point intermediate the first and second ends of the actuator arm 134. The spring force urges the web contacting roller 42 toward the web 26 and varies in magnitude in dependence upon the position of the roller 140 which monitors the radius of the supply roll 12. Consequently, as the supply roll is gradually reduced in radius as the roll is unreeled, the downward force applied to the web by the roller 42 is increased in order to apply a substantially uniform torque to the supply reel 18. The lever arm member 148 defines a slot 156 therein which receives the roller 154 secured to the actuator arm 134.
Spring linkage means 150 includes a pair of bolts 160 which extend rearwardly (as seen in FIGS. 5 and 7) into slots 162 (FIG. 6) in plate 132. The spring linkage means 150 is free to move vertically with bolts 160 sliding in slots 162. Spring 44 is connected to spring linkage 150 and provides a substantially uniform downward spring force, generally independent of the vertical position of the linkage 150. The spring linkage 150 also includes a roller 164 extending rearwardly therefrom into slot 156 of lever arm member 148. The spring linkage means 150 thus engages the lever arm member 148 at a predetermined distance from the point 154 intermediate the first and second ends of the actuator arm 134.
Slidable pivot means 152 engages the end of lever arm member 148 and permits the lever arm member to pivot and, further, permits translational movement of the lever arm member. As illustrated in FIG. 8, the slidable pivot means 152 includes a bolt 166 threaded into block 168 which is secured to lever arm member 148 by rivets 170. Bolt 166 extends through slot 172 (FIG. 6) in plate 132 and has mounted thereon a roller 174 which facilitates movement of the arm member 148 along the slot 172. A second roller 176 is mounted on bolt 166. Roller 176 contacts cam 146 and thus moves lever arm member 148 in response to pivoting of arm 138 and cam 146.
Also attached to bolt 166 is link 178 which is attached to spring 180. Spring 180 applies a force to the lever arm member 148 which tends to move it along the slot 172 until the roller 176 contacts cam 146. Since cam 146 is attached to arm 138, the position of the cam and, therefore, the position of lever arm member 148 is dependent upon the radius of the supply roll 12 on the reel 18.
As the supply roll is unwound and gradually reduces in radius, the lever arm member 148 is gradually moved to the right. Specifically, FIGS. 9 and 10 indicate the limits of translational movement of the lever arm member 148. The position illustrated in FIG. 9 corresponds to that obtained when a new supply roll is loaded onto the supply reel and the position shown in FIG. 10 corresponding to that obtained when the supply reel has been almost completely unwound.
The manner in which the reel actuating device provides a web unreeling force on the web 26 which varies in dependence upon the radius of the supply reel 12 is illustrated in FIGS. 9 and 10. Initially, the lever arm member 148 is held in the position illustrated in FIG. 9 such that the arm member 148 pivots about a pivot point 152 which is relatively close to rollers 154 and 164. It can be seen, therefore, that the force applied to arm 134 at point 154 will be F.sub.2 =B/A.times.F.sub.1, where F.sub.1 equals the downward spring force provided by spring 44.
When, however, most of the web of material on the supply roll 12 has been unreeled and the radius of the roll has been reduced substantially, the cam 146 will have been pivoted into the position shown in FIG. 10, thus permitting the lever arm member 148 to move a substantial distance to the right. The downward force applied to point 154 of arm 134 is now F.sub.2 =B'/A'.times.F.sub.1. Since B'/A' is substantially greater than B/A, the downward force applied to point 154 and, therefore, the downward force applied to the web 26 by the roller 42 will be substantially greater for the condition illustrated in FIG. 10 as compared to that illustrated in FIG. 9.
When the supply roll 12 has been completely used and a new supply roll is to be loaded onto supply reel 18, a retraction arm 182 is raised, as shown in FIG. 7. Arm 182 defines a contoured slot 190 (FIG. 6) which engages screw 192 extending therethrough into plate 194. Plate 194 is normally held in the position shown in FIG. 6 by means of spring 196 (FIG. 7) which applies a spring force to link 198. Plate 194 is held in position on plate 132 by means of bolt 200 which engages link 198 and extends through slot 202 in plate 132. When arm 182 is raised, plate 194 is therefore moved to the right, as seen in FIG. 6, against the opposing spring force provided by spring 196, such that downward extending finger 204 of plate 194 presses against spacer 206 (FIG. 8) on bolt 166. This, in turn, slides the arm member 148 to the right, as seen in FIG. 6. Thereafter, V-shaped link 208, pivotally mounted by bolt 210 on plate 194, is urged downward by spring 212 extending between link 208 and plate 194 such that roller 214 on the end of the V-shaped link 208 presses down against the top edge of cam 146, pushing cam 146 downward into position shown in FIG. 7. Since cam 146 is attached to arm 138, arm 138 is thereby raised into the position shown in FIG. 7 to permit insertion of a new supply roll 12. Retraction arm 182 is then moved to the right, as seen in FIG. 7, to slide plate 194 into the position illustrated in FIG. 6, thus permitting arm 138 to be pivoted by spring 144 such that roller 140 contacts the newly loaded supply roll 12.
While the form of apparatus herein described constitutes a preferred embodiment of the invention, it is to be understood that the invention is not limited to this precise form of apparatus, and that changes may be made therein without departing from the scope of the invention.
Claims
What is claimed is:
1. A device for transporting a web of material through a web supply path, from a supply roll to a take up roll, comprising: stationary reel support means including a stationary support shaft, a supply reel, rotatably mounted on said reel support means, for supporting said supply roll, said supply reel including a central hub, including hub bearing means engaging said shaft, for providing free rotation of said supply reel about said stationary support shaft, web drive means, engaging said web, for unreeling material from said supply roll, a take up reel, rotatably mounted on said reel support means, for supporting said take up roll, and clutch means, interposed between said supply reel and said take up reel, for rotating said take up reel and said take up roll mounted thereon as said web of material is unreeled from said supply roll, while allowing relative motion between said take up and supply reel such that substantially the same length of said web of material is wound onto said take up roll as is unreeled from said supply roll, said clutch means including a clutch hub mounted for free rotation on said stationary support shaft, clutch spring means, mounted on said stationary support shaft, for urging said clutch hub into contact with said central hub of said supply reel such that said clutch hub frictionally engages said central hub, and means for attaching said take up reel to said clutch hub, whereby relative rotational movement between said supply reel and said take up reel may be obtained when a torque is applied to said supply reel which is sufficient to overcome the frictional force between said central hub of said supply reel and said clutch hub of said clutch means.
2. The device of claim 1 in which the radius of said take up reel is greater than the radius of said supply roll prior to unreeling said web of material therefrom, whereby the angular rotation of said take up reel as a given length of material is wound onto said take up reel is less than the angular rotation of said supply reel as said given length of material is unreeled therefrom, thereby producing relative rotation between said supply reel and said take up reel.
3. The device of claim 1 in which said web drive means is positioned adjacent said web supply path and comprises a drive roller contacting a first side of said web, a pinch roller contacting a second side of said web and pressing said web against said drive roller, and motor means for rotating said drive roller such that said web moves through said path as it is unreeled from said supply roll and is wound onto said take up roll.
4. The device of claim 3 further comprising a printer, positioned adjacent said web supply path intermediate said web drive means and said supply reel, and web tensioning means contacting said web between said supply reel and said printer, such that said web is held in tension between said web tensioning means and said drive means to facilitate printing by said printer.
5. The device of claim 1 in which said supply reel and said take up reel are mounted on said stationary reel support means for rotation about the same rotational axis.
6. The device of claim 5 further comprising web diverting means contacting said web and defining a shift in said web path in a direction generally parallel to said rotational axis of said supply reel and said take up reel.
7. The device of claim 6 in which said web diverting means comprises a pair of web diverting rollers, said web diverting rollers mounted for rotaion about parallel axes which are nonparallel to said axis of rotation of said supply reel and said take up reel.
8. The device of claim 1 in which said supply roll includes a web of release material upon which labels having a pressure sensitive adhesive coating are positioned, and further comprising a printer, positioned adjacent said web supply path intermediate said web drive means and said supply reel, and knife edge means, between said printer and said web drive means, contacting the side of said web opposite that upon which said labels are mounted and defining a sharp bend in said web supply path, whereby said labels are released from said web after printing thereon by said printer as said web moves around said sharp bend.
9. The device of claim 8 further comprising label chute means, positioned adjacent said knife edge means, for receiving labels released from said web and for guiding said labels to an application station.
10. The device of claim 1 in which said clutch spring means includes means for adjusting the force with which said clutch hub is urged into contact with said central hub of said supply reel.
11. The device of claim 1 further comprising curl elimination means for eliminating the curl taken on by said web of material in said supply roll, said curl elimination means including: roller means, adjacent said supply path, for bending said web into an arc extending widthwise thereacross.
12. A printer system for printing upon labels having pressure sensitive adhesive on the reverse side thereof, said labels being mounted on a web of release material, and for thereafter removing said labels from said web, comprising: stationary reel support means including a stationary support shaft, a supply reel, mounted for free rotation on said reel support means, for supporting a supply roll of said release material having labels mounted thereon, said supply reel including a central hub including hub bearing means for providing free rotation of said supply reel about said stationary support shaft, a take up reel, mounted for free rotation on said reel support means, for supporting a take up roll of said release material wound thereon, said web of release material extending along a supply path from said supply roll to said take up roll, a printer, mounted adjacent said supply path, for printing on said labels, web drive means, mounted adjacent said supply path between said printer and said taken up roll, for engaging said web and unreeling said web from said supply roll, knife edge means, positioned between said printer and said web drive means, for defining a sharp bend in said web supply path to release said labels from said web as said web moves around said sharp bend, and clutch means, interposed between said supply reel and said take up reel, for rotating said take up reel and said take up roll mounted thereon as said web is unreeled from said supply roll such that substantially the same length of said web of release material is wound onto said take up roll as is unreeled from said supply roll, said clutch means including a clutch hub mounted for free rotation on said stationary support shaft, clutch spring means, mounted on said stationary support shaft, for urging said clutch hub into contact with said central hub of said supply reel such that said clutch hub frictionally engages said central hub, and means for attaching said take up reel to said clutch hub, whereby relative rotational movement between said supply reel and said take up reel may be obtained when a torque is applied to said supply reel which is sufficient to overcome the frictional force between said central hub of said supply reel and said clutch hub of said clutch means.
13. The printer system of claim 12 in which the radius of said take up reel is greater than the radius of said supply roll prior to unreeling said web of release material therefrom, whereby the angular rotation of said take up reel as a given length of said web of release material is wound onto said take up reel is less than the angular rotation of said supply reel as said given length of said web of release material is unreeled therefrom, thereby producing relative rotation between said supply reel and said take up reel.
14. The printer system of claim 12 in which said web drive means comprises a drive roller contacting a first side of said web, a pinch roller contacting a second side of said web and pressing said web against said drive roller, and motor means for rotating said drive roller such that such web moves through said path as it is unreeled from said supply roll and is wound onto said take up roll.
15. The printer system of claim 14 further comprising web tensioning means contacting said web between said supply reel and said printer, such that said web is held in tension between said web tensioning means and said drive means to facilitate printing by said printer and release of labels from said web at said knife edge means.
16. The printer system of claim 12 in which said supply reel and said take up reel are mounted on said stationary reel support means for rotation about the same rotational axis.
17. The printer system of claim 16 further comprising web diverting means contacting said web and defining a shift in said web path in a direction generally parallel to said rotational axis of said supply reel and said take up reel.
18. The printer system of claim 17 in which said web diverting means comprises a pair of web diverting rollers, said web diverting rollers mounted for rotation about parallel axes which are nonparallel to said axis of rotation of said supply reel and said take up reel.
19. The printer system of claim 12 further comprising label chute means, positioned adjacent said knife edge means, for receiving labels released from said web and for guiding said labels to an application station.
20. The printer system of claim 12 in which said clutch spring means includes means for adjusting the force with which said clutch hub is urged into contact with said central hub of said supply reel.
21. The printer system of claim 12 further comprising curl elimination means for eliminating the curl taken on by said web of material in said supply roll, said curl elimination means including: roller means, adjacent said supply path, for bending said web into an arc extending widthwise thereacross.
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