Cord Grip

This invention is concerned with a cord grip or cord grip connector and is more specifically of the type for providing a liquid tight joint.

A primary object of the invention is a cord grip which provides an extended range capability, meaning it will handle a larger number of cord sizes.

Another object is a cord grip of the above type which provides improved gripping without losing any of its sealing effectiveness.

Another object is a unit of the above type which is quite economical with a few parts and is easy for the customer to apply.

Another object is a cord grip of the above type in which gripper elements perform a pivoting or rocking action.

Another object is a cord grip in which the grippers perform a compound action or movement.

Another object is a grommet unit to go in a cord grip housing in which while the gripper elements are separate, they are socketed into the grommet so that they provide or are a unitary structure therewith.

Another object is a cord grip of the above type which has a better gripping action, meaning that it takes a better "bite" on the cord.

Another object is a cord grip which will function quite effectively with a larger range or different durometer jackets on the cord.

Another object is a cord grip of the above type which operates on a balancing-of-forces principle rather than on fixed mechanical dimensioning.

Another object is a cord grip of the above type which extends its range capabilities by balancing, first, the forces between the rubber and the gripper element, second between the gripper elements and the jacket on the cord and, third, between the rubber of the grommet and the jacket of the cord.

Another object is a cord grip of the above type in which the grippers perform a complex or compound movement and the movement varies depending upon the size of the cord and/or the durometer of its jacket.

Another object is a cord grip of the above type which will accommodate itself to a lot of variables.

Another object is a cord grip of the above type which has or provides a high pullout force.

Another object is a cord grip of the above type which relies upon or uses a scissors action of its gripping elements.

Other objects will appear from time to time in the ensuing specification and drawings.

FIG. 1 is a side view in section of the cord grip.

FIG. 2 is similar to FIG. 1 but of a different operative position.

FIG. 3 is a schematic of part of the action involved.

FIG. 4 is an end view of one form of the grommet.

FIG. 5 is an end view of a variant form of grommet.

FIG. 6 is an end view of one of the gripper elements.

FIG. 7 is an end view of the gripper elements assembled into a grommet.

FIG. 8 is an end view of the assembled gripper elements and grommet but of a different grommet.

FIG. 9 is an end view of the assembled grippers and grommet of a still further variant.

FIG. 10 is a side view in section of a further variant form.

FIG. 11 is a side view in section of an additional form; and

FIG. 12 is a side sectional view of a further variant.

In FIG. 1 a housing is defined by a shell element 10 and a cap 12 which are screw threaded together at 14 to define a compression chamber for a grommet assembly which is made up of a grommet 16 and gripper elements 18.

The far or inner end of the shell 10 has a threaded portion 20 so that the entire assembly may be mounted on a box, a panel, etc. The intermediate portion of the housing is deformed outwardly into a flange 22 which may have a polygonal shaped outer surface 24 with flats thereon to accept a wrench or any conventional tool. The forward portion of the housing, as at 26 has threads to accept the cap 12 which is turned inwardly on its outer end as at 28 to accept a bearing ring 30 which overlaps the inturned portion of the cap, as at 32 and extends inwardly sufficiently with an innerbearing surface 34 to function or operate with the gripping elements 18 as explained hereinafter.

A washer 36 is positioned in the housing against a shoulder 38 and has an inside diameter 40 of a certain size larger than the maximum cord size.

The grommet assembly has, first, the grommet 16 itself which is generally annular and may be made of rubber or a suitable rubber substitute or a suitable material having rubberlike characteristics as to distortability and compressibility. The rear surface 42 of the grommet abuts the washer and the forward portion of the grommet accepts the gripper elements 18. As shown in FIG. 1 the inner surface of the grommet has arcuate cavities or cutouts 44.

The gripper elements 18 are each defined by or include a head element 46 which is on the forward portion thereof with a shank 48 extending rearwardly therefrom and accepted or positioned in the cavity 44 in the distortable grommet with a slight spacing 49 at the rear. The head and shank of the gripper elements come together in an abutting surface 50 which is flush against the forward face 52 of the distortable grommet. Each of the grippers is provided with an inner arcuate surface 54 which is semi-cylindrical or arcuate and extends all the way through the head and shank. When the gripper elements are positioned in the grommet, as shown in FIG. 1, it will be noted that this inner arcuate or curvilinear surface of the gripper elements at least in part defines a cord passage through the grommet, a cord being shown in phantom lines in FIG. 1.

The outer surfaces 56 of the forward inner portions of the grommet gripper elements are inclined inwardly and terminate in an edge or pivot point 58. The leading edge 60 of the gripper elements, which is somewhat rounded, functions as a biting area to indent or compress the cord, as explained hereinafter. The outside forward surface of the gripper elements are inclined or on a dihedral, as at 62 and oppose the inner inclined surface 34 of the bearing ring 30. The merging surface 50 of the head and shank of the gripper elements abut the forward face of the distortable grommet, both in an arcuate area on the outside of the gripper elements as at 64. The rear portion or area of the grommet, as at 66, behind or beyond the shanks of the gripper element is formed inwardly to provide a solid annular compression ring or annulus for engaging the outside of the cord jacket.

In use, after a cord has been positioned through the unit, the cap and the shell are screwed together which axially reduces the volume of the compression chamber provided between the forward bearing ring 30 and the rear abutment which is washer 36. The inclined forward faces 62 on the outside of the gripper elements engage the inside of the bearing ring 30. This tends to thrust the grippers rearwardly thereby applying compression to the distortable grommet at surfaces 64. This thrusts the rear surface 42 of the distortable grommet against the washer 36. The grommet will thus be axially compressed which tends to force the rear annulus 66 inwardly. At the same time the inclined or beveled face 62 on the front of the grippers tends to force the head elements of the grippers inwardly. This results in a pivoting action of each of the gripper elements about the rear end 68 of the shanks. Depending upon the size of the cord the gripper will pivot more or less, depending upon when its forward gripping area 60 engages the outer surface or jacket of the cord. Thereafter, further shortening of the compression chamber causes the edges 60 to indent the cord jacket. At the same time the rear end 68 of the shanks of the gripper elements will tend to expand or be forced out thereby distorting the surrounding portion of the grommet both circumferentially and axially enhancing the distortion of the rear annulus 66 of the grommet. This combination of axial, radial and circumferential distortion of the grommet in the area bounding the shanks of the gripper element, behind the gripper elements at 66, and between the gripper elements results in a differential flow and distortion of the grommet causing it to grip the cord in the area 66 90.degree. out of phase with the gripping action of the gripper elements 18 on the cord. This can probably be best viewed in FIG. 3 where the action is shown schematically. The outer circle A represents the initial or relaxed state of the outside surface of the grommet and gripper elements with the outside of the cord being represented at B. When theunit has been fully tightened down, the cord indenting or biting forward surfaces 60 of the gripper elements will have been moved in, as shown in FIG. 2, thereby defining what may be considered an ellipse, at C in FIG. 3. The rear portion of the distortable grommet will be deformed into a corresponding ellipse, designated D in FIG. 3 which is 90.degree. out of phase with the gripper lips C. This is to say that the distortable grommet will grip inwardly on the sides of the cord at the same time that the gripper elements are biting in on the top and bottom. How far forward from the rear end of the grommet it will compress inwardly into the sides of the cords is determined by a number of factors, for example how tightly the user screws the parts together, the durometer of the cord jacket, the durometer of the distortable grommet, etc. The result is a liquid tight seal around the outside of the cord jacket along with a positive mechanical gripping of the cord.

Various forms of grommets and gripper elements are shown in FIGS. 4 through 9. In FIG. 4 the cutouts or cavities 44' in the inner surface of the grommet to accept the shank 48 of the gripper element are swung on the axis or center 70 of the grommet while in the form shown in FIG. 5 the arcuate cavity 44" on the left is swung on a center 72 offset to the left of the grommet axis and the cavity 44" on the right is swung on an axis or center 74 offset to the right of the grommet axis. The arc E or circumferential extent of the gripper element shanks may be slightly greater than the arc or peripheral extent F of the inner cavity 44 in the grommet so that a mismatch or a slight interference or compression fit is provided. Thus after the shank of the gripper element has been forced into the cavity 44, it will be difficult to inadvertently dislodge. Thus the gripper elements and grommet will function as a unit which means they may be handled, shipped, stored, etc. as one unit. This can also be obtained by other means, for example swinging them on slightly different arcs, etc., without destroying or affecting the operative principle of the unit.

In FIG. 7 the gripper elements have been shown assembled in the grommet and it will be noted that the shanks are swung about centers which are slightly offset from the axis of the grommet. For example, the left shank 76 is swung about a center 78 offset to the right of the grommet axis 80 while the right shank 82 is swung about a center 84 offset to the left of the grommet axis at 80. In FIG. 8 the arc of the shanks is swung on the grommet axis. In FIG. 9 the relationship is the reverse of FIG. 7 and like FIG. 5.

In FIG. 10 a variant form has been shown in which the shanks 48 of the gripper elements fits in sockets 88 which are closed both rearwardly and inwardly but open forwardly so that the material of the grommet provides a more or less continuous cylindrical passage 90 through the grommet element.

In FIG. 11 a further variant has been shown in which the bearing ring 92 in front has been extended and the grommet 94 is enlarged with the grippers being socketed into inwardly open channels 96 so that a somewhat enlarged grommet fills a somewhat enlarged compression chamber with the grippers being more or less the same size as those shown in the previous forms. The action or function or operation of the unit will be more or less the same as before.

In FIG. 12 a further variant has been shown in which the body or shell 98 is cast instead of a fabricated element with the inner surface being tapered or conical as at 100 thereby providing a tapered or conical seat for the rear of the grommet 102 which is correspondingly tapered as at 104. The cap 106 is also a cast unit in one piece with an inner tapered surface 108 opposing the forward tapered surface 110 of the gripper elements. Upon screwing the shell and cap together to reduce the axial dimension or length of the compression chamber, the forward portion of the gripper elements, i.e. the heads, will be forced inwardly again performing the pivoting action, depending upon the size of the cord, described previously.

The use, operation and function of the invention are as follows:

Whereas various forms have been shown and described, the basic function of all is generally the same with variations being permitted depending upon the size of the cord, the durometer of its jacket, etc.

If the cord is small, reduction of the volume of the compression chamber will first cause a pivoting action of the gripper elements about the rear of their shanks. The forward biting edge of the gripper element heads at some point will engage the outer surface of the cord. Then, depending upon the durometer of the cord, pivoting will continue about the rear of the shanks or the inclined faces 56 of the gripper elements will tend to parallel. It is possible that the pivot points or fulcrums 58 on the inner edge of the gripper faces will come together and thereafter a further pivoting action will take place about the fulcrum which will cause the rear end of the gripper shank to move outwardly distorting the grommet further.

On the other hand, if the cord is large, for example the maximum size, the edge 60 may start biting into the jacket of the cord immediately.

The action of the gripper elements and how its movements affect the distortable grommet is a complex or dynamic balance and varies from one size of cord to another. It also varies depending upon the durometer of the jacket of the cord. If the maximum cord size is being used, the action will be of one type, whereas if the minimum cord size is used you get a different action. The same is true of the durometer of the cord jacket.

As an example, if the cord is small, the gripper elements will pivot first about the rear ends of the shanks so that the inclined faces 56 tend to come together to a parallel position. But if a big cord is being used, the forward edge 60 of the gripper elements tends to start compressing the outer jacket of the cord and the so-called pivot points 58 or fulcrum may never come together. This is particularly true if the insulation of the jacket is tough or hard. But if the cord insulation or jacket is fairly soft, after sufficient indentation during the pivoting action about the rear end of the shanks, the pivot points 58 may come together or contact and further pivoting will be controlled by the inclined faces 56.

This is to say that the action is different depending upon whether the pivot points 58 ever contact or not. And this will affect what action the rear ends of the shanks perform which in turn will affect what distortion is applied to the grommet itself.

When the shanks pivot out thereby compressing or distorting the material of the grommet outside of them, the material will be distorted both axially, circumferentially and radially which causes the grippers to operate on one elliptical basis, shown at C in FIG. 3, and the grommet to distort 90.degree. out of phase therewith as at D.

The built in or enlarged area 66 in the grommet is important because this participates in the elliptical gripping D.

The movement of the grippers is a compound movement. The diagonal surfaces 56 tend to straighten out and become parallel rather than a clear pivot. But any movement of this nature is a pivoting movement about the rear of the shanks.

There is a balancing of forces involved rather than a fixed mechanical dimensioning. The forces involved are between the material of the grommet and the grippers, which may be nylon, and between the material of the grommet and the grippers, and between the material of the cord jacket and the grommet material. The material of the grommet will always move in the direction of minimum resistance.

The unit has the advantage that it will accommodate itself to a lot of variables and it will have a very high pull out force.

Whereas the preferred form and several variations of the invention have been shown and suggested, it should be understood that suitable additional modifications, changes, substitutions and alterations may be made without departing from the invention's fundamental theme.