Field of the Invention
The present invention relates to an injection-molding machine. In particular, the present invention relates to a clamping assembly for fixing an injection mold to the platens of such a machine.
Background of the Invention
An injection mold is generally clamped to the platens of an injection-molding machine by screws or bolts and other devices whose actuation and release frequently require a substantial amount of time. The exchange of molds results in lengthy work stoppages.
In addition, clamping devices such as template-formed bores are expensive and time-consuming.
Objects of the Invention
The principal object of the present invention is to provide an improved clamping assembly which reduces mold-exchange times.
Another object of the present invention is to provide such an assembly which is easily formed.
Summary of the Invention
At an injection-molding machine, an assembly for anchoring a mold half comprises, according to the present invention, a platen provided with a bore and a projection rigid with a side of the mold half, the projection being formed with a flange insertable into the bore. A gripper is mounted on the platen for locking the mold half thereto by engaging the flange upon an insertion of the projection into the platen bore.
According to another feature of the present invention, the projection extends substantially perpendicularly from a planar surface of the mold half and the flange defines on the surface of the projection a groove extending substantially parallel to the mold-half surface. The gripper includes a plurality of sliding members reciprocatably mounted in the platen for shifting radially with respect to the projection and parallel to the planar surface to at least partially enter the groove upon insertion of the projection into the platen bore.
According to another feature of the present invention, the sliding members in the platen are each in the form of a plate having an extremity provided with a beveled camming surface, the flange including an inclined camming surface which forms a side of the groove. Upon an inward shift of the sliding plates, the camming surfaces engage each other and exert a force on the mold half to clamp the same to the platen.
Pursuant to further features of the present invention, the flange and the groove are substantially annular and the bore is formed with a conical extension for receiving an extruder nozzle or injector head.
Brief Description of the Drawing
These and other features of the present invention will now be described in detail, reference being made to the accompanying drawing in which:
FIG. 1 is a partially schematic front-elevational view of a platen in an injection-molding machine, this platen having mold-locking plates according to the present invention;
FIG. 2 is a partially elevational and partially broken-away side view of the platen of FIG. 1, showing a mold-clamping assembly according to the present invention; and
FIG. 3 is a partially elevational and partially broken-away side view of a pair of platens and a mold at an injection-molding station, showing the mold-clamping assembly of FIG. 2.
Specific Description
As illustrated in FIGS. 1 and 2, a stationary platen 1 at an injection-molding machine including, for example, an extruder nozzle 21 (FIG. 3) is rigid with several bars or rods 3 which serve as guide rails for a movable platen 2 (FIG. 3). Platen 1 is provided with a centrally located cylindrical bore 4 communicating with a conically shaped bore extension 5 which receives extruder head or nozzle 21, as indicated in FIG. 3 by an arrow 22.
Platen 1 has a pair of recesses 11 extending radially from bore 4 and serving as guides for respective locking plates 6, 7 reciprocatably mounted (see arrows 10, FIG. 2) for co-acting in a jaw-like action to clamp a mold half 14 (FIG. 3) to platen 1, as described in detail hereinafter. Plates 6, 7 are formed at their inner peripheries with circularly curved end portions 28 having beveled surfaces 8 facing conical bore 5.
As illustrated in FIG. 1, plates 6, 7 are rigid with plungers 101 of respective hydraulic cylinders 100, these cylinders being connected via a pair of fluid-channeling conduits 102, 103 and a valve 104 to a source of fluid pressure 105. Valve 104 is operated preferably by an electromagnet (not shown). Alternative means for reciprocating plates 6, 7 in guide recesses 11 include pneumatic cylinders, leverage systems and electromagnetic coils.
As shown in FIG. 3, an injection mold 12 securable to platens 1, 2 prior to extrusion or injection operations comprises mold halves 13, 14 normally clamped to each other by a bracket or crosstie 19 for facilitating transport. Mold halves 14, 13 include oppositely extending projections 15, 15' formed with respective annular flanges 25, 25' which define circular grooves 17, 17' in the projections. Flanges 25, 25' have inclined surfaces 18, 18' forming outer sides of grooves 17, 17'.
Platen 2 is provided with a cylindrical bore 4' from which two rectangular slots or recesses 11' extend, these recesses serving as guides for respective locking or clamping plates 6', 7' similar to plates 6, 7. Plates 6', 7' have circular inner peripheries formed with beveled surfaces 8' facing away from platen 1.
Prior to the fastening of mold 12 to platens 1 and 2, valve 104 is actuated to charge cylinders 100 via conduit 102, thereby withdrawing the ends 28 of plates 6, 7 from bore 4. It is clear that recesses 11 (and 11') have a depth sufficiently great to receive the total lengths of plates 6, 7 (and 6', 7').
Upon the placement of mold 12 between spaced platens 1, 2, projection 15 is aligned with and subsequently inserted into bore 4. Valve 104 is then actuated to pressurize cylinders 100 via conduit 103, this pressurization causing the extension of plungers 101 and the concomitant shifting of plates 6, 7 from withdrawn positions inside recesses 11 to partially extended positions in which plate ends 8 are inserted inside groove 17 and beveled surfaces 8 cammingly engage inclined surfaces 18. The camming coaction of surfaces 8 and 18 results in a force exerted on mold half 14 in a direction parallel to an axis of symmetry 9 of platens 1, 2, as indicated in FIG. 3 by an arrow 23. This force clamps mold half 14 to platen 1 and, more particularly, an external mold surface 16 to an external planar surface 20 of platen 1 (FIG. 3).
Upon the fixing of mold half 14 to stationary platen 1 by the shifting of locking plates 6, 7, movable platen 2 is slid along guide rails 3 in the direction of arrow 23, locking plates 6', 7' being completely withdrawn from bore 4' through the operation of a hydraulic actuation system including cylinders 106, conduits 107, valve 108 and pressure source 105 (see FIG. 3). With the subsequent insertion of projection 15' into bore 4', valve 108 and pressure source 105 operate cylinders to drive locking plates 6', 7' into groove 17'. Beveled surfaces 8' cammingly engage inclined surfaces 18' to clamp an external surface 16' of mold half 13 to an external planar surface 20' of platen 2.
Upon the clamping of mold portions 13, 14 to platens 2, 1, bracket 19 may be removed from mold 12, as indicated by dot-dash lines in FIG. 3.
As a final step in preparation for injection operations, extruder head 21 is inserted into conical bore 5. Alternatively, the extruder may be stationary and both platens 1, 2 movable along guide bars 3, whereby mold 12 together with the platens 1, 2 is shifted to an injection station at the mouth or nozzle 21 of the extruder.
In cases where the mold is especially large, platens 1 and 2 are each advantageously provided with a plurality of bores preferably disposed symmetrically with respect to axis 9, each bore being equipped with respective locking plates and hydraulic actuators.