Background of the Invention
1. Field of the Invention
The present invention relates to childproof container closures for packaging liquids, powders, pills, and the like and, more particularly, to a childproof container closure in which a cap must be deliberately acted upon through the use of forces or movements greater or more complex than that of which a child is capable of accomplishing in order to permit the cap to be moved to a container-open position.
2. Description of the Prior Art
Numerous versions of childproof container closures are known, the object of all of which is to prevent a child from having access to the container contents. Generally speaking, these prior container closures require a deliberate manipulation of the closure in order to have access to the container contents. For example, typical container closures require that a cap be distorted or acted upon by force applied in some pre-determined manner or direction in order to release a locking device, and removal of the cap thereafter is permitted upon the application of force in a different direction.
One known class of container closures requires that an outer portion of the cap be squeezed in order to flex the outer portion and thereby disengage interlocking, concealed components. Thereafter, provided the cap is continued to be squeezed for at least a certain period of time, the cap can be rotated with respect to the container and unscrewed from a threaded dispensing end of the container. In another class of container closures, the cap includes an inner, cylindrical skirt and an outer, cylindrical skirt. The inner and outer skirts are connected to each other. By squeezing the outer skirt at indicated locations, the inner skirt is distorted and interlocking components carried by the inner skirt and a portion of the container are disengaged, thereby permitting removal of the cap. In yet another version of childproof closures, a cap must be rotated to a particular radial location with respect to the container. Provided the cap is kept at the predetermined radial location, axial movement of the cap with respect to the container will be permitted; this will be due either to the disengagement of interlocking components at the predetermined radial location, or because access to cap-gripping members will be provided at the predetermined radial location.
Although the prior container closures referred to are believed to adequately protect the container contents against access by a child, certain concerns exist above and beyond the achievement of their basic objective. One of the important concerns relates to the expense of manufacturing the cap. Generally speaking, it is moe difficult and expensive to manufacture container closures having threaded surfaces than it is to manufacture container closures without threaded surfaces. Many of the prior devices include threaded surfaces, and this feature means that the expense of the cap tends to be higher than desired. Yet other container closures sometimes are too difficult to use conveniently. That is, due to the actuating forces required or due to the required manipulation of small, difficult-to-grasp elements, even some adults have difficulty in moving the cap to a container-dispensing position. A related concept is that of "feel," or quality of cap movement. Childproof caps, if possible, should snap into a container-closing position, and should either snap to a container-open position or should move with a certain amount of drag to a container-open position. If the foregoing type of cap action is provided, the user will know when the container is closed or open merely by the feel and sound of the cap as it moves with respect to the container. Certain prior container closures have been deficient in the quality of cap movement.
Summary of the Invention
The present invention overcomes the foregoing and other drawbacks of prior art proposals by providing a novel and improved childproof push-pull container closure having desirable qualities of manufacturing expense, ease of manipulation, and quality of cap movement. Interlocking cap components are shielded from view so that directions must be followed in order to open the container. Force must be applied to the cap in a first direction in order to disengage interlocking components, and force must thereafter be applied in a second direction to move the cap with respect to the container to a dispensing position.
In accordance with the preferred practice of the present invention, the container includes a body portion positioned at a discharge end of the container. The body portion includes an upper surface having an opening through which container contents may be discharged from the container. The body portion also includes a formation extending upwardly from its upper surface. In a preferred embodiment, the formation is in the form of a ledge. A pair of spaced, diametrically opposed flanges project radially outwardly from the ledge to define a pair of recesses located near the periphery of the body portion. A cap includes a top wall having a skirt depending from near the periphery of the top wall. Near the lower end of the skirt, an annular, radially inwardly directed flange is located. In a container-closed position, the annular flange is snapped into the recesses by the application of axial force to the top wall. In order to move the cap to a container-open position, radially inward force is applied to the skirt at circumferential locations spaced 90.degree. from the recesses. The skirt is distorted to such an extent that the annular flange is moved out of the recesses, thereby freeing the cap for movement.
In a liquid-dispensing embodiment, the formation includes a ledge from which an upstanding portion extends. An inner skirt depends from the top wall, the inner skirt being located concentrically with respect to the outer skirt and closely surrounding the upstanding portion. The upstanding portion includes a radially outwardly directed annular flange, while the inner skirt includes a radially inwardly directed annular flange, the two flanges being located at different axial locations with respect to the container. The upstanding portion also includes a sealing surface against which a sealing means carried by the cap is seated. For example, the sealing means may include the inner diameter of an opening in the top wall, and the sealing surface may include a plug concentrically disposed with respect to the upstanding portion and extending a small distance beyond the end of the upstanding portion. The plug and the opening in the cap are the same size so that, upon movement of the cap axially of the container to a container-closed position, the opening and the plug tightly engage each other. Sealing also can be provided by a tight engagement between the outer surface of the upstanding portion and the inner surface of the inner skirt.
In a first embodiment for dispensing powders, the same general construction recited above is employed. In this embodiment, however, a plurality of small openings are provided in the end wall, the openings being arranged in a radial pattern. A relatively large opening is provided in the end wall at its center; a relatively long plug extends from the upstanding portion and through the center opening. An annular ring depends a short distance from the end wall, the annular ring being located raidally between the center opening and the smaller openings. The annular ring engages an end surface of the upstanding portion. Upon movement of the cap to a container-closed position, the annular ring engages the end surface of the upstanding portion to seal the container. Upon movement of the cap to a container-open position, powder can flow outwardly of the cap through the small openings. The plug and the center opening guide the cap for movement axially of the container.
In yet another embodiment for dispensing powders, the plug and the center opening are not provided. Rather, the annular ring is tapered on its outer surface and, in the container-closed position, extends downwardly into the upstanding portion a small distance and seats against the upper, inner end surface of the upstanding portion. In this embodiment, a number of small openings are provided at radial locations outwardly of the annular ring, but radially inwardly of a depending inner skirt. Upon movement of the cap to a container-open position, the annular ring is disengaged from the end of the upstanding portion and powder can flow outwardly of the cap through the small openings.
In a pill-dispensing embodiment, the formation includes the upstanding portion itself, and spaced, outwardly directed flanges are provided on the outer surface of the upstanding portion near its base. The top wall of the cap carries a sealing means, such as a ring of resilient material or a flexible lip, either of which bear against the upper end surface of the upstanding portion in the container-closed position. In this embodiment of the invention, a short depending inner skirt is provided, principally to guide the cap into proper position atop the container.
The foregoing and other features and advantages, and a fuller understanding of the invention, may be had be referring to the following description and claims, taken in conjunction with the accompanying drawings.
Brief Description of the Drawings
FIG. 1 is a partly sectional view of a cap according to the invention particularly suited for dispensing liquids;
FIG. 2 is a view similar to FIG. 1, showing the cap in a container-open position.
FIG. 3 is a sectional view as seen from a plane indicated by line 3--3 in FIG. 1;
FIG. 4 is a view similar to FIG. 3, in which the cap has been distorted by the application of forces to cause interlocking components to be disengaged;
FIG. 5 is a partly sectional view of another cap according to the invention particularly suited for dispensing pills;
FIG. 6 is a sectional view as seen from a plane indicated by line 6--6 in FIG. 5;
FIG. 7 is a partly sectional view of another version of a pill-dispensing cap, in which a different type of sealing means is provided;
FIG. 8 is a view as seen from a plane indicated by line 8--8 in FIG. 5;
FIG. 9 is a view of the cap of FIGS. 5 or 7, in which the cap has been distorted by the application of user-applied forces to cause interlocking cap components to become disengaged;
FIG. 10 is a partly sectional view of a cap according to the invention particularly suited for dispensing powders;
FIG. 11 is a view similar to FIG. 10, showing the cap in a container-open position;
FIG. 12 is a sectional view as seen from a plane indicated by line 12--12 in FIG. 10;
FIG. 13 is a view similar to FIG. 12, showing the cap distorted under the influence of user-applied forces to cause interlocking cap components to become disengaged;
FIG. 14 is a partly sectional view of another cap according to the invention particularly suited for dispensing powders;
FIG. 15 is a view similar to FIG. 14, showing the cap in a container-open position;
FIG. 16 is a sectional view as seen from a plane indicated by line 16--16 in FIG. 14; and
FIG. 17 is a view similar to FIG. 16 showing the cap distorted under the influence of user-applied forces to cause interlocking cap components to become disengaged.
Description of the Preferred Embodiment
Referring to FIGS. 1-4, a childproof, push-pull container closure particularly suited for dispensing liquids is indicated generally by the numeral 10. The invention also includes a pill-dispensing embodiment 100 (FIGS. 5-9), and two powder-dispensing embodiments 200 and 300 (FIGS. 10-17).
The Liquid-Dispensing Embodiment 10
Referring to FIGS. 1-4, the closure 10 includes a body portion 20 secured to a dispensing end of a container 22, as well as a cap 60 secured to the body portion 20. For ease of manufacture and to minimize expense, it is expected that the body portion 20 and the cap 60 will be manufactured entirely from a plastics material such as high density polyethylene or any other well known suitable plastics material. Desirably, the cap 60 will be relatively rigid, yet distortable under the influence of forces capable of being exerted by an adult. The cap 60 also is made preferably from polyethylene because its outer surface will be relatively friction-free, a factor which aids in preventing the cap 60 from being pulled axially from the body portion 20 merely through the use of excessive force.
The body portion 20 includes a flat upper surface 24 from which an outer skirt 26 depends. The upper surface 24 and the skirt 26 cooperate to engage a dispensing end of the container 22 in a leak-free manner. The body portion 20 can be attached to the container 22 by any number of known techniques such as spin welding, solvent welding, heat sealing, or even by the use of threads. Whatever attachment technique is used, it should be a locking attachment so that access to the container contents cannot be had by removing the body portion 20 from the container 22.
The body portion 20 includes a formation 28 extending upwardly from the upper surface 24. The formation 28 includes a generally rectangular ledge 30 extending part way across the upper surface 24. The ledge 30 includes spaced, radially outwardly extending flanges 32. The flanges 32 are spaced 180.degree. from each other. The diametric extent of the flanges 32 is less than the outer diameter of the upper surface 24 so that the flanges 32 do not extend beyond the periphery of the upper surface 24. The flanges 32 and the upper surface 24 cooperate to define recesses 34. Referring to FIGS. 1 and 2, the recesses 34 are rounded in cross-section, and referring to FIGS. 3 and 4, the flanges 32 are rounded when viewed from above. A pair of carets 35 are located near the periphery of the upper surface 24 and are spaced 90.degree. circumferentially from the center of the flanges 32.
An upstanding portion 36 projects upwardly from the ledge 30. The upstanding portion 36 includes a cylindrical post 38 concentrically disposed with respect to the body portion 20. The post 38 includes an axially extending passage 40 opening at the lower end of the post 38 to communicate with the interior of the container 22. The passage 40 opens at the other end of the post 38 through an end surface 42 of the post 38. A radially outwardly directed annular flange 44 extends from the post 38 at its upper end. The post 38 also includes a circumferential recessed portion 46 connecting the flange 44 and extending axially of the post 38 to a location approximately mid-way along the length of the post 38. The outer diameter of the remainder of the post 38 is the same as that of the flange 44.
A cylindrical plug 48 is positioned concentrically within the opening 40 and is held in that position by radially extending legs 50. The legs 50 are spaced from each other so that container contents may pass outwardly of the container through the passage 40 between adjacent legs 50. The plug 48 includes an outer surface 52 which defines a sealing surface of the body portion 20.
The cap 60 includes a top wall 62 from which an outer skirt 64 depends. The skirt 64 extends from the top wall 62 at the outer diameter of the top wall 62 and is straight-sided in order to present a smooth outer surface to the user. A radially inwardly directed annular flange 66 extends from the skirt 64 at a point near the bottom of the skirt 64. The contour of the flange 66 is such that upon engagement of the body portion 20 and the cap 60 as shown in FIG. 1, the flange 66 will be snapped into tight engagement with the recesses 34. The axial length of the skirt 64 is such that the bottom of the skirt engages the upper surface 24 when the cap 60 is in the container-closed position of FIG. 1. Accordingly, only a smooth outer surface is presented to the user and interlocking cap components are concealed.
The top wall 62 includes an opening 68 located at the center of the top wall 62. An inner skirt 70 depends from the top wall 62 and surrounds the opening 68. The inner skirt 70 includes a radially inwardly directed annular flange 72. The flange 72 is located approximately mid-way along the length of the skirt 70 and has an inner diameter approximately equal to the outer diameter of the circumferential recess 46. The axial length of the skirt 70 is such that its lower end surface 74 clears the upper surface of the ledge 30 when the body portion 20 and the cap 60 are in the container-closed position illustrated in FIG. 1. The inner diameter of the opening 68 is the same as, or slightly smaller than, the outer diameter of the plug 48.
Operation of the Liquid-Dispensing Embodiment
Referring particularly to FIGS. 3 and 4, it will be assumed that the cap 60 is in the container-closed position of FIG. 1. When it is desired to move the cap 60 to a container-open position, force is applied to the lower portion of the skirt 64 at those points indicated by the carets 35. If enough force is applied, the skirt 64 will be distorted to that position shown in FIG. 4. The annular flange 66 will be moved out of the recesses 34 and, upon the application of axial force to the cap 60, the cap 60 will be moved to that position shown in FIG. 2. In this position, a gap is created between the inner diameter of the opening 68 and the outer surface 52 of the plug 48. Accordingly, container contents can be discharged. Axial movement of the cap 60 with respect to the body portion 20 is limited by engagement between the flanges 44, 72.
In order to seal the container 22, force is applied to the top wall 62 to move the cap 60 to that position shown in FIG. 1. The cap 60 is retained in this position by engagement between the flange 66 and the recesses 34. Sealing of container contents is effected by engagement between the inner diameter of the opening 68 and the outer surface 52 of the plug 48. Additional sealing is created by engagement between the flange 44 and the inner diameter of the skirt 70. Yet additional sealing is created by engagement between the flange 72 and the recess 46, as well as engagement between the lower portion of the post 38 and the inner diameter of the skirt 70. The quality of cap movement is excellent because the cap 60 snaps into the container-closed position and moves with the proper amount of drag to the container-open position.
The Pill-Dispensing Embodiment 100
Referring to FIGS. 5-9, an embodiment 100 especially adapted for dispensing pills is shown. Many of the components of this, and later embodiments, are the same as those described already. Accordingly, where the same reference numerals are used, they refer to parts or features identical to those described already. Where reference numerals having the same last two digits as those used previously are used, they refer to parts or features which correspond to, but which are somewhat differently configured than, those described previously. Where entirely new reference numerals are used, they refer to entirely new parts or features.
A formation 128 is different from the formation 28 in that the ledge 30 is not provided, but rather an upstanding portion 136 includes a modified post 138 of enlarged diameter compared with the post 38. Flanges 132 extend radially outwardly of the post 138 near a lower region of the post 138. Viewed from above (FIG. 6), the post 138 is oblong and includes straight sides 139; the flanges 132 subtend a greater arc than do the flanges 32. The post 138 includes an upper end surface 142.
A cap 160 generally is like that used with the liquid-dispensing embodiment 10, except that the opening 68 is not provided in a top wall 162 and a modified inner skirt 170 is provided. The inner skirt 170 is circular when viewed from the end and includes a beveled outer end surface 171. The outer diameter of the inner skirt 170 is approximately equal to the distance separating the inner surfaces of the sides 139.
A sealing means also is provided for the cap 160. The sealing means includes a flexible lip 173 extending radially inwardly toward the center of the cap 60 from a point near the juncture of the top wall 162 and the skirt 64. If desired, an alternate sealing means can be provided. Referring to FIG. 7, the lip 173 is not used, and, in its place, a resilient ring 175 is provided. The ring 175 may be made of plastisol or any other well known plastics sealing material.
Operation of the Pill-Dispensing Embodiment 100
It will be assumed that the cap 60 is in the container-closed position of FIGS. 5 and 7. In this position, either the lip 173 or the ring 175 will be compressed against the upper end surface 142 to tightly seal the container 22. When it is desired to dispense pills from the container 22, force is applied to the lower portion of the outer skirt 64 at locations indicated by the carets 35, and the skirt 64 will be distorted to that position shown in FIG. 9. The flanges 66, 132 will be disengaged and the cap 160 can be removed entirely from body portion 120. The cap 160 can be sealed atop the body portion 120 by applying force to the end wall 162, and the flange 66 will be snapped into the recesses 134.
The Powder-Dispensing Embodiments 200, 300
1. The Center Plug Version 200
Referring particularly to FIGS. 10-13, a modified body portion 220 includes a post 238 having a greater diameter than the post 38 of the liquid-dispensing embodiment and a plug 248 which projects considerably beyond a conical end surface 242 of the post 238. Also, legs 250 are inclined upwardly. Otherwise, the body portion 220 essentially is the same as the body portion 20 of the liquid-dispensing embodiment.
A modified cap 260 includes a concave top wall 262 having a large opening 268 located at its center. A number of smaller openings 279 are located radially outwardly of the opening 268. A sealing means also is provided for the cap 260, and includes a depending ring 281 having a conical end surface 283 engageable with the conical end surface 242 of the post 238. The ring 281 is located at a radial location intermediate the central opening 268 and the smaller openings 279.
2. The Plugless Version 300
Referring particularly to FIGS. 14-17, a version 300 of the powder-dispensing embodiment not requiring the use of a plug 248 is shown. In this version, the end surface of the post 338 does not include a conical end surface 242, but rather includes a flat end surface 342. In order to break up lumps in the powder being dispensed, a spider 383 is positioned within the passage 340.
A modified cap 360 includes a generally flat top wall 362 from which a concentric ring 381 having a tapered outer surface 383 depends. The outer surface 383 includes a portion having a diameter equal to that of the passage 340. A plurality of small openings 379 are located radially outwardly of the ring 381, but radially inwardly of a depending inner skirt 370.
Operation of the Powder-Despensing Embodiments 200, 300
The two powder-dispensing embodiments 200, 300 operate substantially identically. As in the previously described embodiments, the caps 260, 360 are moved from a container-closing position relative to the body portion 220, 320 by applying force to the skirt 64 at indicated locations. The resultant distortion of the skirt 64 causes the flange 66 to be moved out of the recesses 234, 334 and the cap 260, 360 is freed for axial movement relative to the body portion, 220, 320.
In the version of FIGS. 10-13, the plug 248 keeps the cap 260 centered with respect to the post 238 during axial movement of the cap 260. The plug 248 and the opening 268 always are engaged with each other. Separation of the end surfaces 242, 283 creates an opening through which powder may pass to the openings 279.
In the version of FIGS. 14-17, axial displacement of the cap 360 to that position shown in FIG. 15 causes the tapered outer surface 383 to be separated from the end of the post 338. Powder may pass outwardly of the container 22 through the opening thus created and through the openings 379.
It will be appreciated from the foregoing description that a childproof container closure according to the invention is exceedingly simple and strong. It can be manufactured inexpensively entirely from plastics materials without the need for employing threaded surfaces of any kind. The cap shields internally disposed interlocking components so that a user must be able to know where to apply force to the cap in order to permit the cap to be moved to a container-open position. The shapes of the outer surface of the cap is such that children cannot grasp it easily, and the slippery nature of the cap makes it even more difficult for children to displace the cap. The interaction among the various components produces a good quality of cap movement upon opening or closing the container.
Although the invention has been described in its preferred form with a certain degree of particularity, it will be understood that the present disclosure of the preferred form has been made only by way of example and that numerous changes in the details of construction and the combination and arrangement of parts may be resorted to without departing from the true spirit and scope of the invention as hereinafter claimed. Merely by way of example and not by way of limitation, it would be possible to interchange the position of interlocking components of the invention and still perform the same function; this type of variant clearly is within the scope of the invention. It is intended that the patent shall cover, by suitable expression in the appended claims, whatever features of patentable novelty exist in the invention disclosed.