Up-and-Down Pulley Device for Suspension Lamps and the Like

1. Field of the Invention

The present invention relates to an up-and-down pulley device for suspension lamps, having considerable structural improvements in comparison with the up-and-down pulley devices presently used for the suspension of height adjustable lamps. Although in this description the term lamp will be always used, it is however to be noted that the up-and-down pulley device of the present invention may be used also to support any other article requiring an adjustable descent.

2. State of Prior Art

Several up-and-down pulley devices for suspension lamps are already known, but even the most improved devices available still have several drawbacks, among which are the noise caused by the internal mechanical members of the device during its operation, the defective blocking of the motion of the lamp suspension wire, as well as of the cable feeding to the lamp the electric current, the great number of elements of which the device consists, with the consequence of the high manufacturing cost, the lack of a universal system of attachment to the ceiling, and the possibility of detachment, misalignment or failure of some elements under stress.

The up-and-down device according to the present invention overcomes these drawbacks. It is compact, sturdy, formed by a limited number of elements, and has a silent and precise operation which is gradually hand adjustable by means of a locking system with a wing nut arranged in an easily accessible position.

The up-and-down pulley device of the present invention is of the kind operating with the lamp descent friction system, wherein the suspension wire winding drum is free to rotate in the wire return or rewinding direction, while its rotation is braked and regulated by said friction system in the wire unwinding, i.e. lamp descent direction.

One of the fundamental features of the up-and-down pulley device according to the present invention consists of the silent control mechanism for rotation of the lamp suspension wire winding drum. This mechanism comprises a ratchet wheel, that is to say a wheel provided with a saw tooth internal crown, and a pawl journalled on the drum in a position which is eccentric with respect to the single central axis of the ratchet wheel and the drum, which pawl, having an elastic stem always in perfect contact with the central fixed axis during the wire unwinding protrudes and contacts the ratchet wheel teeth, while in the opposite direction is withdrawn, not interfering with the rewinding motion.

Another significant feature is the friction system wherein a friction contact is established between the rigid plastic material of the ratchet wheel and the metal surfaces of a washer and a plate. The disc surface of the ratchet wheel is gradually tightened by means of a wing nut arranged outside the device casing.

Still another important feature is the system by which the electric cable passes into the casing lower closure sleeve. A vertical slot is provided in the casing threaded lower stem, cooperating with a suitably rounded surface of the casing body, and with a locking ring which is inserted on the lower stem between casing body and sleeve, and is provided with several recesses of different sizes, so as to have a recess provided for the passage of each of the most used sizes of electrical cables.

Yet further feature is the system of joining the upper part of the two halves of the casing body with an upper threaded slotted stem so as to allow, by choice, the use of either a ceiling attachment hook or a ring provided with an internally threaded cap for threadably engaging the ceiling attachment rod, so as to have a truly universal up-and-down pulley device which can be applied to all presently available ceiling attachment systems.

According to a further feature of the present invention, in order to give better symmetry and ease of assembly, the central stationary axis consists of two pieces, inserted one into the other, wherein one piece is made of a plastic material and cooperates with other elements of the device also made of plastic material, i.e. pawl, winding drum and casing body, while the other piece is of metal and cooperates with the other elements of the device also made of metal, i.e. said washer and plate forming the friction system of the device, and the relevant wing nut for adjusting said friction. In this way the use and the function of said central stationary axis is perfectly utilized.

All these considerable features, advantages and objects of the improved up-and-down pulley device according to the present invention will become more apparent from the following detailed description of a preferred embodiment, given as a non-limiting example only, and made with reference to the accompanying sheets of illustrative drawings, in which:

FIG. 1 is an exploded perspective view of the several elements forming the device according to the present invention, to be examined together with FIG. 1A which illustrates the front halfbody of the casing.

FIG. 2 is a front view of the inner side of the open device, showing the rear half body of the casing containing the winding drum for the lamp suspension wire;

FIG. 3 is a similar front view of the inner side of the open device, showing the front half body of the casing with a seat for a metal plate forming a part of the friction system of the device;

FIGS. 4A and 4B are perspective views of a locking ring for the electric cable at the exit from the casing body and of the casing lower closure sleeve, respectively;

FIG. 5 is a partially sectioned front view of the two piece central stationary axis of the device;

FIG. 6 is a detailed front view of the winding drum, taken from the side where the pawl is disposed, said pawl being shown in the meshing position;

FIG. 7 is a front view similar to FIG. 6, showing the opposite side of the winding drum; i.e. from the side where the recess for arranging the return spring is made;

FIG. 8 is a plan view of the ratchet wheel which cooperates with the pawl;

FIG. 9 is a lateral elevational view of the up-and-down pulley device, seen from the outside, assembled with a ceiling attachment rod;

FIG. 10 is a partially sectioned lateral elevational view, showing the inside of the up-and-down pulley device according to the present invention; and,

FIG. 11 is a detailed partial view of the upper part of a casing, showing the application of the ceiling attachment hook.

With reference now to the several figures of the accompanying drawings, the up-and-down pulley device according to the present invention consists of a casing whose body is divided into two asymmetrical halves with respect to suspension vertical axis, and more particularly the front half body 1 and the rear half body 2.

At its bottom the casing has a threaded lower stem 3 on which is screwed the inner thread 4A of sleeve 4 from which the lamp suspension wire 5 as well as the electric cable 6 come out. At the top the casing has a threaded stem 7A-7B on which the ring 8 is screwed, said ring 8 having an internally threaded cap 9 for threadably engaging the ceiling attachment rod 10.

The electric cable 6 comes out from the upper part of sleeve 4, in the form of its single-pole leads 6A for the connection to the mains, through the vertical slot 11 of the threaded lower stem 3, cooperating with an overlapping rounded portion 12 of the casing body and with the blocking ring 13, which is freely inserted on said lower stem 3 and is provided with a number of recesses 14 having different sizes, one of said recesses being brought in register with the slot 11 and the rounded portion 12 so as to block the electric cable 6 in such a position. It is clear that for each most common size of electric cable 6, a recess 14 of a corresponding size is provided. Inside the lower stem 3 there is a pin 19 serving as a guide for the suspension wire 5 for its vertical exit from the device without friction.

The upper threaded stem 7 of the casing is indeed consisting of two halves 7A-7B each protruding from the corresponding half body 1 or 2 of the casing and cut out so as to leave, when the two half bodies are joined, a wide slot 15 which is crossed by the pin 16 adapted to join the two halves 7A-7B of the threaded stem, by means of its automatic snap insertion into the corresponding hole 17. Pin 16 also acts as an application member for the hook 18 (see FIG. 11) for the ceiling attachment of the device. When the rod 10 is not used the ring 8 is used for tightening said upper threaded stem 7A-7B.

The device casing has an internal stationary central axis formed by two pieces 20A and 20B, of which the first piece 20A is fixed to the rear half body 2 by its fork-like end 41 being inserted into a corresponding dual seat 42 at the center thereof. The body of the piece 20A has a central groove 24A in which the inner end of the spiral blade spring 22 is inserted, whose outer end is inserted into the corresponding notch 43 provided on the wall of the inner chamber 44 of the drum 21, the drum having protruding rims 45A and 45B. On the rim 45A there are holes 45C for fixing the suspension wire end in order to make the attachment loop without causing the wire to protrude beyond the drum outline.

The piece 20A has a thicker neck 46 adapted to be exactly inserted into the hole 47 of the circular closed surface 23 of drum 21, and said neck 46 has a slightly projecting edge 48 contacting a corresponding step 49 provided on the inner face of the hole 47. The piece 20A finally ends with a nose 50 which is insertable into the central bore 51 of the piece 20B. Piece 20B has externally threaded stem 38A to receive the wing nut 40A. The piece 20B has also a base 52 acting as a contact shoulder on neck 46 of the piece 20A.

The lamp descent or unwinding of the suspension wire 5 is regulated by the ratchet wheel 25, comprising a circular plate having a hole 25A for the passage of stem 38A of the piece 20B of the central axis and an inner crown of saw teeth 26 which is engaged by the protruding finger 27A, suitably reinforced and thickened, being part of a pawl 28. Pawl 28 is journalled in an eccentric position with respect to the stationary central axis, on a pin 29 protruding from the lateral surface 23 of drum 21. The pawl 28 has an inner cavity 30 formed by an elastic stem 53 always in contact with neck 46 of the central stationary axis, allowing it to move between a position of engagement with the saw tooth crown 26, defined by shoulder 31, when the drum is rotating clockwise, i.e. in the suspension wire unwinding direction, and a position of disengagement defined by the stop pin 32. The eccentric pivotal mounting of pawl 28, in conjunction with curved stem 53 being in contact with neck 46, causes the pawl to rotate between the engaged and disengaged positions in response to rotation of the winding drum, on which the pawl is mounted. When the drum rotates in the unwinding direction, the pivot pin 29 also rotates in the unwinding direction. This causes the stem to roll over the neck 46 in a manner which drives the pawl radially outwardly, into the engaging position. When the winding drum rotates in the rewinding direction, the stem is rolled or driven over the neck 46 in a manner which pulls the pawl radially inwardly, into the disengaged position. The elastic nature of the stem 53 assures positive contact between the stem 53 and the neck 46. Shoulder 31 moreover has a stop cog 31A for better security against overruning the engagement position, as shoulder 31 becomes worn with time. Stop cog 31A is shaped to make contact with the protruding finger 27A. Thus the protruding finger 27A of pawl 28 is out of contact with (sliding, jumping from tooth to tooth) the crown 26 of the ratchet wheel 25, during the lamp ascent, and at its stop at the desired height, the weight of the lamp causes a slight rotation in the unwinding direction, by which the finger of the pawl is inserted in one of the saw teeth of crown 26 so as to act as a stop. When it is desired to raise the lamp, the manual lifting thereof causes the opposite rotation of drum 21 and therefore release of the protruding finger 27A which remains in its disengaged condition so as to allow free return and rewinding of the suspension wire until the weight of the lamp, when released, causes its stop as soon as the protruding finger 27A engages the first tooth of crown 26 which is met during its movement in the direction opposite to the preceding one.

According to the present invention, the suspension wire unwinding speed is independent of the winding speed and is easily regulated by means of a friction system formed by the friction between two metal surfaces clamping from both sides the circular plate of hard plastic material (e.g. polyamide) of the ratchet wheel 25.

Against the inner face of the circular plate of ratchet wheel 25 and held in position against it by base 52 of piece 20B of the stationary central axis, there is a metal disc or washer 54, while on the outer face of the same circular plate of the ratchet wheel 25 acts a square metal plate 55, provided with a hole 56 with straight sides and rounded apexes, corresponding to the shape of the threaded stem 38A of piece 20B so as to prevent any relative rotation of the elements.

The square plate 55 is arranged in a seat 57 having the same shape and provided on the front half body 1. At the center of seat 57 there is a hole 58 having such dimension to allow that the ring of wing nut 40A may rotate and act directly on the square plate 55. In this way it is apparent that by adjusting the tightening position of wing nut 40A, the pressure is adjusted and therefore the friction exerted by square plate 55 and washer 54 on the ratchet wheel 25 is adjusted and thus the lamp suspension wire unwinding speed is adjusted.

Thus, excepting the square plate 55, the washer 54, the piece 20B of the central stationary axis and the wing nut 40A, forming a group of mutually cooperating metal elements, all the other parts of the device may be made of suitable plastic materials.

Of course it is to be understood that several variations, modifications, additions and substitutions of elements may be resorted to the device according to the present invention, without departing however from its spirit and objects nor from its scope of protection as defined in the appended claims.