Background of the Invention
Ever since floor drains have been connected to sewer lines, the problem of backflow of sewer water from plugged sewer lines has been with us. The problem is especially acute in homes and commercial buildings having basements with floor drains.
Many attempts have been made to alleviate the problem by preventing the sewer water backflow from entering the floor drain catch basin or from emerging from the catch basin through the perforated floor cover plate into the basement. Such elaborate prior art attempts have included those disclosed in U.S. Pat. No's. 662,711; 714,006; 1,269,640; 2,062,423; 2,504,474; and 2,638,178. These attempts extend from as early as 1900, testifying to the perceived need for a solution.
The prior art disclosures are concerned principally with hinged closures secured within specially built traps and adapted to close when a backflow of water occurred. Others included a ball closure which was either free-floating or secured by a lock key or spigot handle which could be actuated by hand when the user detected water flowing from the drain.
None of the prior art devices were commercially successful despite the obvious and continuing need. Those devices requiring specially constructed traps could not be used in existing catch basin installations without chiseling the catch basin from the usually cement basement floor. Those devices operating on a side-hinge principle were found to become easily misaligned and failed to seal properly when the upward rush of sewer water occurred. Others requiring manual operation to close the valves were of little value when the property owner did not have advance notice of an impending sewer backflow.
It is therefore an object of this invention to provide a backflow valve means which can be installed in existing conventional catch basins.
It is also an object of this invention to provide a fail-safe non-hinged valving means which cannot misalign or fail to seal.
Summary of the Invention
The anti-backflow valve means of this invention has an upper perforated plate cover member adapted to be attached to the top or floor-level side of a conventional catch basin. A slotted valve housing depends downwardly from the underside of the cover member and has an open lower side which is adapted to receive and hold a bottom plate means having apertures therein to facilitate the flow of water therethrough.
A conical sealing member is slidingly disposed within the valve housing and is adapted to reciprocate vertically within the housing and to seat itself against a sealing ring at the upper end of the housing to prevent the upward flow of water. The sealing member is bouyant in water and has a downwardly-extending elongate guide member which is attached to the underside of the sealing member.
The bottom plate means has guide receiving means in the center thereof for holding the guide member and permitting the guide member to reciprocate vertically in the guide receiving means.
Under normal circumstances, when water is flowing into the drain from the floor, the sealing member is located in the lower position, resting upon the bottom plate means and permitting the water to flow downwardly into the sewer. When a backflow of water takes place, with water flowing upwardly from the sewer into the catch basin, the sealing member floats to the top of the housing and seals the perforated top plate, thereby stopping the flow of sewer water through the perforated plate. When the back pressure subsides, the sealing member drops back to its lower position to rest upon the bottom plate.
The Drawings
A preferred embodiment of the invention is illustrated in the accompanying drawing in which:
FIG. 1 is a partially sectioned perspective of a drain catch basin showing the anti-backflow valve mechanism in place;
FIG. 2, a side elevational section taken along Line 2--2 of FIG. 1, showing the sealing member in the upper sealing position in the housing;
FIG. 3, a side elevational section dimilar to that shown in FIG. 2, showing the sealing member in the lower or open position; and
FIG. 4, an exploded sectional view of the housing, sealing member and bottom plate.
Detailed Description of the Illustrated Embodiment
As shown in FIGS. 1, 2, 3 and 4, a preferred embodiment of the anti-backflow valve mechanism is mounted in a conventional catch basin or trap, which in turn is illustrated in FIG. 1 as set in a cement floor 11, such as in a basement. A drain pipe 12 extends downwardly from the underside of catch basin 10, both of which are customarily constructed of cast iron or other acid-impervious material.
The valve mechanism has a normally cylindrical valve housing 13, which is disposed within catch basin 10. Housing 13 has a perforated cover or top plate 14 which is adapted to be attached to catch basin 10 by means of screws 15 or the like, and is preferably mounted flush with floor 11. Cover plate 14 has a plurality of apertures 16 therein providing for the flow of water downwardly from floor 11 into catch basin 10, as illustrated by the flow lines in FIG. 3.
The main cylindrical body of valve housing 13 extends downwardly into catch basin 10 from the underside of cover plate 14 and is preferably integral with cover plate 14. The cylindrical sides of housing 13 have a plurality of vents or ports 17 spaced about the circumference thereof to provide for water-flow downwardly into drain pipe 12 from apertures 16 in cover plate 14.
The upper end of housing 13 just below cover plate 14 has a circumferential sealing seat 18 for receiving the upper end of a cylindrical sealing member 19. Both sealing seat 18 and sealing member 19 have in this embodiment mutually cooperating beveled edges 20, 21, which ensure a water-tight seal as sealing member 19 is floated upwardly against seat 18, as illustrated in FIG. 2. Beveled edges 20, 21 guide sealing member 19 into a tight fit with seat 18, and aid in eliminating misalignment of member 19.
The underside of sealing member 19 has a downwardly extending elongate guide member 22 which is adapted to slidingly reciprocate within a hollow guide way member 23 disposed in the center of a bottom plate 24. Bottom plate 24 is attached to the open bottom side of housing 13 by appropriate means, in this embodiment an interlocking male-female snap mechanism 25. As sealing member 19 reciprocates up and down in response to the flow of water, as shown in FIGS. 3 and 4, the movement of guide member 22 within guide way member 23 helps assure that sealing member 19 is not misaligned or canted against a wall of housing 13. Bottom plate 24 also is provided with a plurality of apertures 26 to aid in the flow of water through the valve mechanism.
The valve mechanism can be constructed of high-impact, acid-impervious plastic material, and lends itself to the extrusion molding process. Other suitable materials can be employed. The interior of sealing member 19 can be a hollow void 27, or filled with a foamable material to aid in providing bouyancy to the sealing member.
The size of the valve mechanism can vary so long as it can fit into a catch basin without plugging the drain pipe or hindering the downward flow of water from the floor.
It is to be understood that particular forms of the invention described herein and illustrated in the accompanying drawings are preferred embodiments. Various changes in shape, size, materials, and arrangement of parts, including substantial equivalents, can be made without departing from the scope of the invention as defined in the attached claims.