Background of the Invention
Packaging of fluent products, such as milk, catsup and other products, particularly in bulk quantities, is enhanced through the use of pouches or bags of polyethylene, polypropylene and other synthetic resinous materials, either alone or in combination with laminates of a variety of other materials such as paper, foil or the like.
In one commercially successful application, milk products are packaged in large polyethylene bags to which a rubber hose is connected, and the bag is installed in a dispenser with the hose projecting from the dispenser. A handle is provided on the dispenser for controlling the flow of the product from the bag through the hose.
While this approach has proven very successful it will be appreciated that the attachment of the hoses to the bags can be a complicated procedure which necessarily adds to the cost of the product. In this regard, see U.S. Pat. No. 3,812,572, issued May 28, 1974, which is directed to a method and apparatus for attaching a dispensing tube to a pouch or bag of film.
Additionally, particularly when dealing with food products, it is necessary that a dispenser and its parts be readily adapted for cleaning and sterilizing to rigid sanitary standards.
Summary of the Invention
The present invention provides apparatus for dispensing a fluent product from a bag of the product through an opening formed in the bag without the necessity of a special attachment on the bag, and with the apparatus readily susceptible to necessary sanitizing processes. Additionally, the sterility of the product is maintained during use because there is no contact between the product and parts of the valve.
Specifically, the present invention includes a valve having opposed pairs of gripping jaws adapted to engage a bag adjacent a lowermost corner of the bag on opposite sides thereof and a camming system which allows the jaws to move towards and away from each other to alternately relax and render taut the material adjacent an opening formed by cutting off the lowermost corner of the bag to permit and restrict the flow of a product through the opening.
Movement of the jaws is caused by cooperating cam surfaces on the jaws and on movable frames, so that movement of the frames away from each other allows springs interconnecting the opposed jaws to move the jaws towards each other, relaxing the material of the bag adjacent the opening and permitting the fluent product to flow from the bag.
Cooperating with the jaws are resilient sealing bars carried by the frames. The bars may be made of rubber, resilient plastic or other elastomer. The bars are situated such that when the frames are moved towards each other, which also causes the jaws to move apart and render taut the material along the edge of the cut, the bars engage the bag just above the opening and seal the opening against flow.
Movement of the frames with respect to each other is controlled by a lever which is pivotally attached to a stem projecting from one of the frames. The lever carries a cam which cooperates with a portion of the valve casing so that pivoting the lever causes the frames to move with respect to each other.
Additionally, each of the jaws of the pair is provided with sets of pins received within cam openings formed in handles which control opening and closing of the gripping jaws.
Brief Description of the Drawings
FIG. 1 is an exploded perspective view of a dispenser and wall mounted bracket;
FIG. 2 is a view, partly in cross-section, showing a bag received within the dispenser;
FIG. 3 is an exploded perspective view of the valve of the present invention;
FIG. 4 is a view taken on line 4--4 of FIG. 5;
FIG. 5 is a plan view of the valve with its upper wall removed and the valve in the closed position; and
FIG. 6 is a view similar to FIG. 5 but showing the valve in the open position.
Description of the Preferred Embodiments
FIG. 1 shows a dispenser 10 including housing 12 having a door 14 for access to the interior thereof, with the housing having an attachment (not shown) on a rear surface thereof adapted to engage in the semi-circular socket 16 of a bracket 18, which can be mounted on a wall or other suitable supporting surface. As shown in FIGS. 1 and 2, the valve 20 of the present invention is received in a slotted opening formed in a lower wall 22 of the housing 12.
While the dispenser 10 is shown with the valve 20 received in the lower wall 22, it will be apparent that the valve could also be mounted at a corner of the dispenser to permit a larger bag to be received in a dispenser of the same size.
With reference to FIG. 3 of the drawings it will be seen that the valve 20 includes a casing comprising a top section 24 and a bottom section 26, with the top section having a depending flange 28, which defines the side wall of the casing, and a pair of outwardly projecting flanges 30 on each flange 28 which define grooves 32 to receive the edges of the slot formed in the bottom wall 22 of the housing 12. The upper and lower sections 24 and 26 can be secured together by bolts, screws or any suitable fastening means.
Received within the casing is an outer frame 34 having a trapezoidally shaped inwardly projecting portion 36. Received within the outer frame 34 is an inner frame 38, which also has a trapezoidally shaped inwardly projecting portion 40. Threadably received in a boss 42 is an outwardly projecting stem 44 which is slidably received in an opening 46 in the outer frame 34.
As can also be seen in FIGS. 5 and 6 of the drawings, pairs of opposed gripping jaws 48, each including cooperating sections 50 and 52, are also received in the valve casing. Sections 50 have a boss 54, which, as seen in FIG. 4 of the drawings, include a socket 56 to receive a pintel 58 formed integrally with the section 52 to provide a pivot point for the jaws.
Springs 60 are received between rear portion of the sections 50 and 52 in sockets 62 and urge the serrated portions 64 of the jaws toward each other. Lever arms 66 project outwardly from each of the section 50 and 52 and provide anchors for interconnecting coil springs 68. Pins 70 project downwardly from each of the sections 50 and 52 and are received in cam openings 72 formed in handles 74.
A lever 76 having a cam 78 at one end is pivotally attached by means of a pin 80 to an outer end of the stem 44. The lower portion of the valve casing 26 has an enlarged, slotted section 82 for receiving the lever 76 and its associated cam 78. Thus, when lever 76 is pivoted from the position shown in FIG. 6 of the drawings to that shown in FIG. 5, the frames 34 and 38 move within the casing, drawing portions 36 and 40 closer together and causing the jaws 48 to move apart. Conversely, when the frames 34 and 38 are moved in the opposite direction, as seen in FIG. 5, the jaws 48 are drawn towards each other by the springs 68.
It will also be noted from FIG. 3 that the inwardly projecting portions 36 and 40 of frames 34 and 38 are provided with slots, one of which is shown at 84 on member 36, and these slots receive sealing bars 86, also shown in FIGS. 5 and 6, which function in a manner presently to be described.
The lower casing section 26 is provided with an internally threaded boss 90 which receives a bolt 92, which in turn passes through a washer 94, a knife member 96 and a spring 98 and pivotally mounts the knife 96 on the undersurface of the lower section 26 in a position such that when the knife 96 is pivoted it passes past an opening 100 formed in the lower section 26 in alignment with a similar opening 102 formed in the upper section 24.
As seen in FIG. 2 of the drawings, a bag 104 is received in the casing 12 with a lower corner 106 projecting through the aligned openings 102 and 100. The jaws 48 are pivoted to an open position by means of the handles 74 so that they may engage and grip opposed portions of the bag 104 defined by its converging edges just above the lower corner 106. When the jaws have been properly engaged with the bag and are spaced from each other as seen in FIG. 5 of the drawings, the knife 96 can be pivoted past the opening 100 to sever the lower corner 106 from the bag and provide an opening through which a fluent product may be dispensed by gravity.
In the position shown in FIG. 5 of the drawings, the portion 40 of inner frame 38 is positioned adjacent the portion 36 of outer frame 34, with the sealing bars 86 engaging and sealing the bag along its edges just above the cut formed by severing the corner 106. Thus the action of the jaws pulling taut the edges of the bag adjacent the cut and the pressing action of the bars 86 effectively seals the opening of the bag against flow of the product.
When it is desired to dispense material from the bag 104 the handle 76 is pivoted from the position shown in FIG. 5 of the drawings to that shown in FIG. 6. It will be noted that the outer frame 34 carries first camming surfaces 110 which are sloped at an angle of approximately 45.degree. and form an included angle of approximately 90.degree. with the sloped camming surfaces 112 on the inner frame member 38. Third cam surfaces 114 are formed on the jaws 48, complementary to and in engagement with the camming surfaces 110 and 112.
As a result, when the frames 34 and 38 are moved by pivoting the handle 76 the springs 68 urge the jaws 48 to slide inwardly along the cam surfaces 110 and 112 on a substantially straight line toward each other. This relaxes the material of the bag along the edges of the opening, which progresses in configuration from a closed slit, as seen in FIG. 5, toward a more or less rectangular opening. Of course, the relative movement of the two frames with respect to each other also releases the sealing bars 86 from their engagement with the opposite sides of the bag.
When the desired quantity of the product has been allowed to pass from the opening in the bag, the handle 76 is once again pivoted from its FIG. 6 position to the position shown in FIG. 5, camming the jaws 48 outwardly away from each other to their position of maximum spacing shown in FIG. 5 to draw the edges of the cut material taut, while at the same time the resilient sealing bars 86 are brought into sealing engagement with opposite sides of the bag to seal it against further product flow. It will also be noted that stem 44 is provided with a coil spring 116 which tends to maintain the valve in the closed, sealing position shown in FIG. 5 of the drawings.
Additionally, during normal usage lever 76 will not be moved to an over-center position, but will be positioned somewhere between the positions shown in FIGS. 5 and 6, and spring 116 is of sufficient strength to overcome the resistance of the springs 68 and frictional forces between the camming surfaces and automatically close the valve when lever 76 is released.
From the above it will be seen that the present invention provides an improved apparatus for dispensing a fluent product from a flexible bag without special bag attachments and while maintaining sterility of the product during dispensing, and with a construction which facilitates cleaning and sanitation of the valve assembly.
While the form of apparatus herein described constitutes a preferred embodiment of the invention, it is to be understood that the invention is not limited to this precise form of apparatus, and that changes may be made therein without departing from the scope of the invention.