Flexible Mounting Hub for Disc Member

As is known to those familiar with disc brakes, the relatively high temperatures, to which the disc braking surfaces are subjected during braking, cause considerable expansion and contraction, and consequently, distortion, of the disc which may result in eventual failure. Various methods for accommodating disc expansion and contraction are known, one being to radially elongate the mounting bolt holes, that is, the holes for the bolts by which the disc is secured to the mounting hub. It has been found with this arrangement, however, that the relative movement between the portions of the disc having the elongated holes and the stationary or fixed bolt heads (caused by expansion and contraction of the disc) results in wear between the bolt head and the disc surface, thus resulting in loosening of the bolts and eventual failure of the disc.

The object of the invention, therefore, is to provide a mounting hub on which a disc member may be rigidly bolted yet provides for absorption of expansion and contraction of the disc member due to heat developed by braking operation.

Briefly, the mounting hub embodying the invention comprises an annular member having a central opening by which the hub may be pressed onto the end of the axle on which the disc brake assembly is carried. The mounting hub has a plurality of equi-angularly spaced bolt holes formed in respective arcuate portions or sectors of the outer periphery of the mounting hub, each of said arcuate sectors being separated from the central hub portion by respective openings radially disposed between the arcuate sectors and said central hub portions. The arcuate sectors are thus provided with flexibility for absorbing expansion and contraction of the disc due to heat from braking operation.

The single FIGURE drawing shows, in outline, a mounting hub shown as pressed on a wheel axle and with a portion of a disc member shown as when mounted thereon.

An annular mounting hub 1, as shown in the drawing, is provided with a plurality of joining arcuate portions or peripheral segments 2 equally spaced and forming a continuous outer periphery of the mounting hub. Each peripheral segment 2 is radially spaced from a central flange or main body portion 3 of hub member 1 by respective openings 4 radially disposed between each peripheral segment and the main body portion and forming a ring of such openings surrounding said central flange, said openings being angularly spaced apart from each other so as to positionally coincide with the peripheral segments, respectively. Each of the openings 4 is of such shape and dimension as to impart a strip-like shape to each of the peripheral segments 2 and, therefore, certain degree of radial flexibility. Each peripheral segment 2 has a hole 5 centrally formed therein for receiving bolts 6 by which a disc or rotor 7 (only a fragmentary portion of which is shown) is secured to the mounting hub 1. With rotor 7 in place, mounting hub 1, by flange 3, is pressed onto one end of an axle 8 to form part of a disc brake apparatus for a wheel (not shown).

During braking operation, sufficient heat may be generated by friction between brake pads (not shown) and rotor 7, to cause expansion and subsequent contraction of said rotor. Such expansion and contraction of rotor 7 is accommodated by the flexibility of peripheral segments 2 which may flex axially with the rotor. By accommodating distortion of disc 7 caused by expansion and contraction thereof, the novel hub mounting 1 thus prevents failure of the disc.