Method and Apparatus for Aiding Measurement of Preformed Tubes

Measurement of preformed tubes are taken to enable reproduction of such tube configurations. Hopf U.S. Pat. No. 4,122,607, issued Oct. 31, 1978, discloses an instrument for taking such measurements. The tube is fixed onto the instrument table and is measured by engaging a metered mechanical apparatus at points along the straight portions of the tube to define the centerlines of the straight portions. Using this data, the tube configuration may be computed.

When a tube is so long as to extend beyond the boundaries of the instrument, the tube is measured in sections. The tube is shifted so that at least two measured straight sections remain within the instrument boundaries. Those two straight sections are relocated with the instrument and then the remaining straight sections of the tube within the instrument boundaries are also located. These later measured sections can in this way be spatially correlated to the first measured sections of the tube.

A problem has arisen when the tube has a straight section which is so long that it is impossible to spatially locate straight sections defining successive bends within the boundaries of the instrument. I have developed both a method and an apparatus for creating false bends within the long straight section so as to overcome this problem.

A tube element with straight sections defining a bend is attached to the long straight portion of the tube. This bent tube element is at each end attached to the long straight section so that the plane of its centerline is in the same plane as the centerline of the long straight section. The spatial coordinates of this bent tube element are measured as if the straight portion had actually contained three bends. The preformed tube being measured may then be shifted on the instrument to measure the remaining portions of the preformed tube. The only measured sections of the tube which need remain within the instrument boundaries in order to correlate each end of the tube with the other are those sections which were measured in the simulated bends. If the tube is extremely long, it may be required that several such simulated bends be attached before reaching an actual bend in the tube. It is then a simple geometric calculation to use the date obtained from the simulated bends to obtain the actual measurements of the long straight portion.

FIG. 1 is a perspective view of the apparatus in use in conjunction with a measuring instrument;

FIG. 2 is a side view of the apparatus secured to a tube; and

FIG. 3 is an end view of the apparatus taken along line 3--3 of FIG. 2 showing detail of the preferred means for attaching the apparatus to the preformed tube.

FIG. 1 shows an instrument 10 for taking measurements of preformed tubes of the type disclosed in Hopf U.S. Pat. No. 4,122,607 which is incorporated by reference herein. A preformed tube 12 to be measured is firmly secured on the instrument table 14. Various stands 16 are used to support the preformed tube 12 to ensure that the preformed tube 12 does not twist under its own weight.

A tube feeler 18 is engaged with the preformed tube 12 at any two points along a straight section of the preformed tube 12. A particular configuration of a tube feeler is disclosed in Hopf, U.S. Pat. No. 4,122,608 which is incorporated by reference herein. This tube feeler 18 may be moved to any location within the three-dimensional space above the instrument table 14 by movement of the vertical column 20 in the channel 22 and pivoting of arms 24 and 26 around pivots 28 and 30. A linear sensor measures movement of the vertical column 20 within the channel 22 and rotary sensors measure movements of arms 24 and 26 around pivots 28 and 30. The measurements taken by these sensors permit calculation of the location of the center-line point being measured on the preformed tube 12 within the space above the instrument table 14. Typically, these sensors transmit the data to a computer which is programmed to automatically compute the location of the preformed tube centerline.

When the preformed tube 12 is too large to be fit entirely within the range of movement of the tube feeler 18, as shown in FIG. 1, the preformed tube 12 is at one end secured on the instrument table 14 and measurements are taken of those points on the preformed tube 12 which may be reached by the tube feeler 18. Once those points are measured, the preformed tube 12 is shifted over on the instrument table 14 so that the unmeasured portions of the preformed tube 12 are on the table but making sure that at least the last two measured straight sections still remain on the instrument table 14. These two sections are then remeasured to locate them in the space above the instrument table 14. The unmeasured sections are then located by the instrument 10. The location of the two remeasured straight sections may then be used to spatially correlate the newly-measured sections of the preformed tube 12 with those originally measured.

When the preformed tube 12 has a long straight section 36 as shown in FIG. 1, it has been difficult to correlate the measurements at each end of the preformed tube 12. The directions of straight sections 34 and 36 are the sections which would have to be remeasured in order to correlate that end of the preformed tube 12 with measurement of straight section 38. Due to the length of the instrument table 14 (i.e. the boundaries of the instrument), it is impossible to measure sections 34, 36 and 38 while keeping the preformed tube 12 in a single position.

This invention uses a bent tube 42 which may be attached to the long straight section 36 of the preformed tube 12 as shown in FIG. 1. As shown in FIG. 2, the bent tube 42 consists essentially of two straight sections with a bend therebetween. This bent tube 42 is attached to the preformed tube 12 so that the plane of its centerline 46 is in the same plane as the centerline 47 of the preformed tube 12. A preferred means for attaching the bent tube 42 is shown in FIG. 3. The end of the bent tube 42 has a V-element 44 which is located so that the plane of the centerline 46 of the bent tube 42 bisects the angle of the V at the notch 48. This ensures that the centerline 47 of the preformed tube 12 will be on the same plane as the centerline 46 of the bent tube 42. The preformed tube 12 is secured against the V-element 44 by means of a screw 56. Arms 52 and 54 form a U which leaves space for the preformed tube 12 and allows the screw 50 to urge the preformed tube 12 against the V-element 44. The screw 50 has a handle 56 which enables the bent tube 42 to be attached to the preformed tube 12 by hand. Since the instrument measures the centerline only of the tube, it is not necessary that bent tube 42 have the same diameter as the preformed tube 12.

Rather than measuring the actual straight section 36 of the preformed tube 12, the attached bent tube 42 is measured so that the straight section 36 appears to have three bends. The straight sections measured on this bent tube 42 may then be used to correlate points when it is necessary to slide the preformed tube 12 on the instrument table 14. If necessary, more than one bent tube 42 may be used as shown in FIG. 1. By taking measurements on the bent tube 42, the spatial relation of the portions of the preformed tube 12 adjacent to the long straight section 36 may be obtained. The simulated bends in the straight section 36 are, of course, omitted in defining the measured tube.