Background and Objects of the Invention
It is known to brace the panels of rectangular sheet-metal air-ducts against inward bowing by the use of an adjustable-length rod (U.S. Pat. No. to Savage 3,557,838). But no brace is known which is especially adapted for use with soft fiberboard duct-panels and/or which braces such panels against buldging as well as against inward bowing. It is accordingly the principal object of this invention to provide such a brace. Other objects and advantages will become apparent as the following detailed description proceeds.
Brief Descriptions of the Drawings Figures
FIG. 1 is a transverse cross-sectional elevational view of a fiberboard duct showing three alternative species of the disclosure.
FIG. 2 is an enlarged elevational view of the left brace of FIG. 1.
FIG. 3 is an enlarged fragmentary elevational of the left brace as seen from the right in FIG. 1.
FIG. 4 is a view like FIG. 3 but showing the length-adjusting bendable tongue in its locking position.
FIG. 5 is an enlarged elevational view of the left brace as seen from the rear thereof in FIG. 1.
FIG. 6 is a further enlarged plan view of the left brace of FIG. 1.
FIG. 7 is an elevational view of the middle brace of FIG. 1.
FIG. 8 is a fragmentary elevational view of the right brace of FIG. 1, with its panel-penetrating tongue extended.
FIG. 9 is an elevational view of the right brace, with its external panel-penetrating tongue extended, viewed from right of FIG. 8.
FIG. 10 is a plan view in transverse section of modified rod shapes.
Detailed Description
With reference now to the drawings, the letter C designates an air duct formed of conventional heat-insulating fiberboard panels. In FIG. 1 there are shown three species of the generic disclosure (only one of which would normally be employed in a single duct). The three forms are generally designated L, M and R for left, middle and right respectively. In FIG. 1 only the upper duct panel P is shown (in phantom) as sagging, although the lower one would also either buldge upwardly or also sagg less if the duct pressure were below atmospheric. Above-atmospheric pressure would tend to cause both the top and bottom to buldge outwardly in the absence of brace M or R.
FIG. 2-6 disclose the left (L) species, which comprises basically an outer rod 11, an inner rod 13 and end disks 15. The inner rod 13 is shown as formed of a sheet-metal strip bent about longitudinal fold lines to define a hollow body triangular in transverse cross-section, although it could be a (hollow) plastic body of circular cross-section. The outer rod 11 is similarly formed and snugly telescopically embraces the rod 13. The bight portion of the inner rod 13 is provided with spaced depressions or slots 17 for locking engagement by the latch 19 of a bendable tongue 21 struck out from the upper bight portion of the outer rod 11.
Both rods have their outer ends severed sufficiently to define tabs 23 which are bent laterally for being spot-welded at 24 to sheet-metal capping disks 25 (FIGS. 2 and 6). The disks 25 are desirably provided with struck-out short pointed fingers 27 for non-slipping penetration into the relatively soft duct panels.
In FIG. 7 the M species of the disclosure is shown as being similarly formed by rods 11' and 13' and capped by disks 15'. The disks 15' are spot-welded to the bent-out tabs 23'. Axially of the rods there are fixed (as by welding) a pair of pins 29 provided with barb-like rings 31 for engagement by resilient press-on nuts 33 of known construction. The pins 29 penetrate the fiberboard panels, and the nuts then clamp the panels against the disks 15' so that the panels are held against inward bending or outward buldging when the ducts are subjected to either above-or-below-normal atmospheric pressure.
In FIGS. 8, 9, the rods 11" and 13" are formed in the same manner as in FIGS. 2-5 and are capped by disks 15" (with or without bentout penetrating fingers like 27 in FIGS. 2 and 6). The bight portions of rods 11" and 13" are extended to define panel-penetrating fingers 35 which are to be bent-over to clamp the fiberboard panels against the disks 15".
In FIGS. 7-9 double-primed numerals designate parts corresponding to parts bearing unprimed reference numerals in FIGS. 2-6.
FIG. 10 shows, in transverse cross-section, a modified construction of the sheet-metal telescoping rods 35 and 37. The inner rod 37 is U-shaped in section and its bight portion will have a row of spaced slots or indentations like 17 in FIG. 2. The outer rod 35 is also U-shaped but its side flanges are initially longer so as to be bendable over the edges of the side flanges of the inner rod 37 to form retaining and guiding slide channels, as shown.