Octadecylammonium Alpha-Octamolybdate and Composition Containing Same

Amine molybdates may be produced by reacting an amine with a molybdenum compound such as molybdenum trioxide (MoO.sub.3), molybdic acid or a molybdenum salt in an acidic aqueous medium made acidic through the addition of a suitable acid such as an organic acid containing 1 to 12 carbon atoms (exemplified by acetic acid, propionic acid, benzoic acid, and the like) or an inorganic acid (exemplified by hydrochloric acid, nitric acid or sulfuric acid). The acidic mixture is refluxed, preferably while being stirred continuously, until the reaction is complete, usually for about 1/4 to 4 hours.

Amine molybdates also may be produced, as described in my co-pending application Ser. No. 016,583, filed Mar. 1, 1979 and entitled "Process For Making Amine Molybdates", by reacting essentially stoichiometric quantities of molybdenum trioxide with an amine in an aqueous medium essentially free of acid and in which a water-soluble ammonium or monovalent metal or divalent metal or trivalent rare earth metal salt or an inorganic or organic acid is dissolved.

The particular amine molybdate formed may depend upon which process is used to form the amine molybdate and the quantity of reactants present in the reaction mixture, as well as the reaction conditions.

The present inventin pertains to a novel amine molybdate, namely, octadecylammonium alphaoctamolybdate, [HCH.sub.3 (CH.sub.2).sub.17 NH.sub.2 ].sub.4 Mo.sub.8 O.sub.26, which exhibits major X-ray diffraction peaks at "d" spacings of 17.7A, 11.9A and 6.81A. Like many other amine molybdates, octadecylammonium alpha-molybdate functions as an effective smoke retardant additive for vinyl chloride and vinylidene chloride polymers.

Octadecylammonium alpha-octamolybdate may be produced by reacting ammonium dimolybdate and octadecylamine in essentially a 2/1 molybdenum/octadecylamine molar ratio in an acidic aqueous medium. Suitable acids include inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid, and the like, or mixtures thereof. The amount of acid used may be varied widely from about 1/2 to 10 or more molar equivalents of acid per molar equivalent of ammonium dimolybdate. However, about a 1/1 molar equivalent ratio is preferred. Sufficient water is included in the reaction mixture to insure a reaction medium that has a consistency that enables it to be easily stirred. Desirably, the ammonium dimolybdate is dissolved in water and is added to an acidic solution of the octadecylamine. If preferred, the ammonium dimolybdate, octadecylamine, acid and water can be charged essentially simultaneously to the reaction vessel. The reaction materials desirably are refluxed while being stirred continuously for 0.25 to 16 hours. Although the reaction can occur at room temperature (25.degree. C.), desirably the reaction mixture is heated to between 75.degree. to 110.degree. C. in order to reduce the time for the reaction to be completed. After the reaction is completed, the solid crystalline octadecylammonium alpha-octamolybdate formed can be separated from the liquid phase by filtration, centrifugation or other suitable separation means, washed with water, alcohol or a mixture of water and alcohol, and then dried. The reacted mixture may be cooled to room temperature (about 25.degree. C.) before the separation of the solid octadecylammonium alpha-octamolybdate from the liquid phase, although cooling the mixture before separation of the solid product from the liquid phase is not necessary. The recovered octadecylammonium alpha-octamolybdate may be air dried, preferably at about 100.degree. to 200.degree. C., or may be vacuum dried, preferably at temperature up to 150.degree. C. or higher. The octadecylammonium alpha-molybdate is readily identifiable by elemental, infrared or X-ray diffraction analysis.

The following example illustrates the preparation of octadecylammonium alpha-octamolybdate more fully:

10.00 grams of octadecylamine, 7.31 grams of a 37 percent hydrochloric acid solution and 200 milliliters of water were added to a 1000 milliliter round-bottom flask equipped with a water-cooled condenser and was brought to reflux. 12.61 grams of ammonium dimolybdate were added to 50 milliliters of water and the resulting mixture was heated until the ammonium dimolybdate was dissolved. The hot ammonium dimolybdate solution was added to the flask and the reaction mixture was refluxed while being stirred continuously for 1/2 hour. The contents of the flask was cooled to room temperature (about 25.degree. C.) and was filtered. A cream-white crystalline solid was recovered. The recovered solid was washed with water and vacuum dried at 100.degree. C. for 1 hour. 20.00 grams of the crystalline product was recovered. Elemental and infrared analyses identified the crystalline solid to be octadecylammonium alpha-octamolybdate.

Octadecylammonium alpha-octamolybdate has been found to be a smoke retardant additive for vinyl chloride and vinylidene chloride polymer compositions. When used as a smoke retardant additive, the octadecylammonium alpha-octamolybdate desirably has an average particle size from about 0.01 to about 800 microns, preferably from about 0.1 to about 100 microns, and is present in an amount from about 0.1 to about 20 parts by weight per 100 parts by weight of the vinyl chloride or vinylidene chloride polymer.

Vinyl chloride and vinylidene chloride polymers with which the octadecylammonium alpha-octamolybdate can be used as a smoke retardant additive include homopolymers, copolymers and blends of homopolymers and/or copolymers. The vinyl chloride and vinylidene chloride polymers may contain from 0 to 50 percent by weight of at least one other olefinically unsaturated monomer. Suitable monomers include 1-olefins containing from 2 to 12 carbon atoms such as ethylene, propylene, 1-butene, isobutylene, 1-hexene, 4-methyl-1-pentene, and the like; dienes containing from 4 to 10 carbon atoms, including conjugated dienes such as butadiene, isoprene, piperylene, and the like; ethylidene norbornene and dicyclopentadiene; vinyl esters and allyl esters such as vinly acetate, vinyl chloroacetate, vinyl propionate, vinyl laurate, alkyl acetate, and the like; vinyl aromatics such as styrene, .alpha.-methyl styrene, chlorostyrene, vinyl toluene, vinyl naphthalene, and the like; vinyl and allyl ethers and ketones such as vinyl methyl ether, allyl methyl ether, vinyl isobutyl ether, vinyl n-butyl ether, vinyl chloroethyl ether, methylvinyl ketone, and the like; vinyl nitriles such as acrylonitrile, methacrylonitrile, and the like; cyanoalkyl acrylates such as .alpha.-cyanomethyl acrylate, the .alpha.,.beta.-and .gamma.-cyanopropyl acrylate, and the like, olefinically unsaturated carboxylic acids and esters thereof, including .alpha.,.beta.-olefinically unsaturated acids and esters thereof such as methyl acrylate, ethyl acrylate, chloropropyl acrylate, butyl acrylate, hexyl acrylate, 2-ethylhexyl acrylate, dodecyl acrylate, octadecyl acrylate, cyclohexyl acrylate, phenyl acrylate, glycidyl acrylate, methoxyethyl acrylate, ethoxyethyl acrylate, hexylthioethyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, glycidyl methacrylate, and the like; and including esters of maleic and fumaric acid, and the like; amides of the .alpha.,.beta.-olefinically unsaturated carboxylic acids such as acrylamide, and the like, divinyls, diacrylates and other polyfunctional monomers such as divinyl benzene, divinyl ether, diethylene glycol diacrylate, ethylene glycol dimethacrylate, methylene-bis-acrylamide, allyl pentaerythritol, and the like; and bis(.beta.-chloroethyl)vinyl phosphonate, and the like.

The vinyl chloride and vinylidene chloride polymer, in addition to the octadecylammonium alpha-octamolybdate additive, may contain the usual compounding ingredients known to the art such as fillers, stabilizers, opacifiers, lubricants, processing aids, impact modifiers, plasticizers, antioxidants, and the like.

Smoke retardancy may be measured using an NBS Smoke Chamber according to procedures described in ASTM E662-79 "Test For Specific Optical Density of Smoke Generated By Solid Materials". Maximum smoke density (DM) is a dimensionless number and has the advantage of representing a smoke density independent of chamber volume, specimen size or photometer path length, provided a consistent dimensional system is used. Percent smoke reduction is calculated using the equation: ##EQU1## The term "Dm/g" means maximum smoke density per gram of sample. Dm and other aspects of the physical optics of light transmission through smoke are discussed fully in the ASTM publication.

The smoke retardant property of octadecylammonium alpha-octamolybdate is illustrated by the following examples.

The following recipe was used:

The ingredients of the recipe were dry-mixed and bonded on a two-roll mill for about 5 minutes at a roll temperature of about 165.degree. C. The milled compositions were pressed into 6.times.6.times.0.025 inch sheets. Pressing was done at about 160.degree. C. for 5 minutes using 40,000 pounds (about 14,900 Kg) of force applied to a 4-inch ram. The sample received a 2 minute preheat before being pressed.

The molded samples cut into 27/8.times.27/8.times.0.50 inch sections. Testing was performed using the flaming mode of the NBS Smoke Chamber Test (ASTM E662-79) described heretofore. Test results are given in Table I.

The improved smoke retardant vinyl chloride and vinylidene chloride polymer compositions obtained by the addition of octadecylammonium alpha-octamolybdate to the compositions are useful wherever smoke resistance is desirable, such as in carpets, house siding, plastic components for airplane and passenger car interiors, and the like.