Mailbox Protective Apparatus

The present apparatus is designed and built to eliminate costly damage to rural mailboxes and the supports therefor when accidentally hit by moving vehicles and projectiles. Conventional rural mailboxes are usually cantilevered upon an inverted L-shaped support which bends or breaks rather than yields to a collisional impact, resulting in severe damage or complete destruction. Numerous attempts have been made to overcome such a defect by confining the box-supporting arm in normal mail-receiving position under spring pressure which permits the box to swing to non-obstructing position under impact and then automatically returns it to normal position. U.S. Pat. Nos. 1,522,830; 2,936,143; 3,658,284 and 3,802,656 are examples of such a construction. But even these attempted solutions often create problems more serious than those which previously existed. Although the concept of permitting the box to yield rather than bend or break is a desirable characteristic, the incorporation of a spring or yieldable element into the hinge mechanism is not only complex and expensive to manufacture and maintain, but it also limits or destroys a highly essential required amount of minimum rigidity which should be maintained to prevent the hinge from yielding to numerous impacts and stresses insufficient to cause damage to the box and support.

So far as applicant is aware, no prior device has been provided which utilizes a shear pin for maintaining a predetermined rigidity in mailbox supports of the class described and adapted to prevent yielding of the support until subjected to an impact or stress sufficient to shear the pin. Neither is applicant aware of such a construction in combination with a flexible shield disposed in spaced relation to the box and adapted to absorb the less severe impacts from objects and thereby more gradually transmit the impacts to the shear pin.

It is therefore an object of this invention to provide an improved mailbox protective assembly which eliminates or substantially reduces the aforementioned problems inherent in certain prior art devices.

It is another object of invention to provide a protective support of the class described which is rigidly held by a shear pin in normal position for receiving mail from a delivery vehicle on an adjacent roadway until subjected to a predetermined impact sufficient to shear the pin and release the support and box from fixed position.

It is another object of invention to provide an assembly such as described in the immediately preceding paragraph, in combination with a flexible shield or guard for receiving the initial impact of a collisional object and for damping or absorbing at least a portion of the impact which otherwise would be transmitted to the shear pin.

It is a still further object of invention to provide a mailbox assembly of the class described in which the flexible shield is coated with a safety orange or other iridescent color so as to enhance visibility and assist drivers of aproaching vehicles to more easily identify the assembly thereby reducing the liklihood of accidental collision. This added feature is especially important inasmuch as one of the major causes of mailbox damage is due to poor visibility at night and/or during adverse weather conditions.

It is yet another object of invention to provide an improved mailbox assembly of the class described which is simple in construction, economical to manufacutre and maintain, and efficient in operation.

Some of the objects of invention having been stated, other objects will appear as the description proceeds when taken in connection with the accompanying drawings, in which,

FIG. 1 is a side elevation of a mailbox cantilevered upon my improved protective support;

FIG. 2is a top plan view of FIG. 1 and further showing in dotted lines the box and its supporting arm in a displaced position caused by a collisional impact of a striking object;

FIG. 3 is a front elevation looking at the lefthand side of FIG. 1;

FIG. 4 is an exploded vertical sectional detail view of the intermediate portion of FIG. 1;

FIG. 5 is an enlarged sectional plan view taken along line 5--5 in FIG. 1, but showing the shear pin broken as when the mailbox is displaced in dotted line position in FIG. 2;

FIG. 6 is a side elevation similar to FIG. 1, but showing a modified form of invention in which a flexible guard or shield is employed to protect the box from the initial impact of a collisional object;

FIG. 7 is a top plan view of FIG. 6, and also showing in dotted lines the box, arm and shield in laterally dislaced position;

FIG. 8 is a front elevation of FIG. 6;

FIG. 9 is an elevational view similar to FIG. 6, but showing another modified form of invention;

FIG. 10 is a front elevation of the mailbox and support shown in FIG. 9;

FIG. 11 is a view similar to FIG. 6, but showing the shield made from a thicker layer of flexible construction such as a molded plastic, and

FIG. 12 is an elevational view looking at the lefthand side of FIG. 11.

Applicant's mailbox assembly 10 is shown in FIG. 1 located alongside a roadway 11 so as to be accessible to the driver of a delivery or other passenger vehicle. More particularly, the assemby comprises a vertically disposed pipe column 12 having a cantilevered arm 14 mounted on the upper portion thereof for horizontal movement by means of a hinge 15, said arm having a conventional mailbox 16 mounted upon its outer free end portion by any suitable means such as bolts or screws 17.

Hinge 15 is composed of a relatively short pipe or spindle 20 axially alined with and projecting upwardly from the inside of pipe 12 and then into a second axially alined short pipe 21, the latter pipe having the inner end of arm 14 secured thereto (See also FIGS. 3-5). The spindle 20 has an outside diameter substantially the same as the inside diameters of pipes 12 and 20, the lower end portion of the spindle being fixedly secured to pipe 12 by any suitable means such as bolt or rivet 22 and its upper end portion supporting relatively rotatable pipe 21 and arm 14. Pipes 12 and 21 abut one another as at 23 along a horizontal plane.

The assembly 10 is releasably held in its normal mail-receiving position by a shear pin 25 which is designed to withstand a predetermined torsional stress about the axis of hinge 15 before breaking, as more fully described later. When, however, the mailbox 16 and the arm 14 are subjected to an impact of predetermined intensity from a collisional object, a corresponding torsional stress is transmitted to the hinge through the shear pin 25, causing the pin to shear into pieces 25a and 25b (FIG. 5) to permit the box and arm to swing to a non-obstructing position. The diameter or cross-sectional area of shear pin 25 for any particular assembly model depends upon factors such as the unit shear strength of the material from which the pin is made, and the predetermined impact against which the components of the assembly are to be shielded or protected. Ordinarily, the column 12 and arm 14 will withstand a higher impact without damage than the box 16; consequently, if protection from damage to both components is desired, a pin is designed having a shearing strength corresponding to the lower impact that the box will withstand. After ascertaining this lower impact, the corresponding torsional stress along the axis of hinge 15 is computed and from the latter the pin size is determined. Although the shear pin may be formed from various materials, wood has been found to be especially suitable because of its availability and low cost, as well as the ease with which an employee of the highway maintenance department or the personal owner may install it. On the other hand, if it is only desired to protect the support members 12, 14 and 15, the shear pin would be larger corresponding to the higher predetermined permissible impact.

FIGS. 6-8 show the mailbox assembly 10a in combination with flexible guards or shields 27 which absorb or damp the initial impact of collisional objects, serving to prevent contact by the objects with the mailbox 16 in response to relatively low impact stresses and to reduce the total impact transmitted to the shear pin even though insufficient to shear the pin. Where the collisional object strikes the shield with sufficient force to ultimately shear the pin 25, the shields 27 serve as a primary resistance against the initial shock and the shear pin as a secondary residual resistance. More particularly, the guards or shields 27 comprise the upstanding legs of a U-shaped member 28, said legs being disposed respectively in spaced relation and parallel to the opposite side faces of the mail box. Thus when an object strikes the outer face of either shield, the latter will bend inwardly toward the box to absorb at least a portion of the impact.

FIGS. 9 and 10 show a one-piece shield or guard forming a cage about the mailbox 16, said shield being provided with upstanding legs 27a, 27a disposed respectively parallel and in spaced relation to the opposite side faces of the box substantially in the same manner as previously described in connection with legs 27, 27 in FIGS. 6-8. The upper ends of legs 27a, 27a are connected by arcuate flexible members 31 extending over the box. Thus, a portion of the impact from an object striking a leg 27a on one side of the box will be transmitted to the oppositely disposed leg 27a through flexible spring members 31.

FIGS. 11, 12 and 12A show a flexible U-shaped shield 35 similar to the shield 28 in FIGS. 6-8 molded from a suitable plastic or resinous material, said shield having upstanding parallel legs 27c, 27c.

For reasons previously stated, the outer surfaces of each of the shields 28, 30 and 35 are preferaby provided with an orange or other iridescent coating 36 to enhance visibility, especially at night, and to assist the drivers of approaching vehicles in avoiding collision with the mailbox assemblies.