Apparatus for Winding Webs of Photographic Paper of the Like

The present invention relates to apparatus for processing webs of flexible material, and more particularly to improvements in apparatus for simultaneous processing of two or more webs. Still more particularly, the invention relates to improvements in apparatus which can be utilized for simultaneous winding of several parallel webs of exposed and developed photosensitive material, such as photographic paper which bears the images of film frames.

Webs of exposed photographic paper are transported through a developing machine wherein they undergo one or more wet treatments prior to passing through a drying chamber. The thus processed webs are thereupon wound onto reels which are transported to apparatus wherein the webs are severed to yield discrete prints which are stacked and then assembled with corresponding films or sections of films for shipment to dealers or directly to customers.

Presently known winding apparatus for webs or exposed and developed photographic paper utilize reels with a core between two flanges which are contacted by at least two rollers in order to be rotated in a direction to convolute the web onto the core. If the developing machine processes two or more webs at a time, the reels which are to collect discrete webs are supported by a pair of elongate rollers, i.e., the flanges of several reels rest on the peripheral surfaces of two parallel horizontal rollers. One of the rollers is driven to rotate the flanges. As a rule, the driven roller is a steel shaft which is rotated at a constant speed.

A drawback of the just described conventional winding apparatus is that their operation is fully satisfactory only when the leaders of all webs which are to be convoluted onto the cores of a set of reels resting on a common pair of rollers are attached to the respective reels at one and the same time, i.e., when the diameter of convoluted web stock grows at the same rate on each and every reel. However, in most instances, the leaders of webs are attached to the corresponding reels at different times so that the diameters of convoluted material vary from reel to reel. Since the RPM of the driven roller must be selected with a view to insure adequate winding of webs which are about to be wound onto the respective reels (i.e., of webs during the initial stage of winding) as well as of webs which are in an advanced stage of winding, the speed of the driven roller is rather high so that the flanges of all reels which already store relatively large supplies of convoluted web material slide with respect to the driven roller. This will be readily appreciated since the peripheral speed of flanges forming part of a reel which collects a web must decrease if the web is supplied at a constant speed. Slippage of flanges with respect to the driven roller results in pronounced wear upon such parts. Furthermore, and since such slippage is anticipated by the manufacturer, the flanges of the reels as well as the rollers which support and rotate the flanges are made of a highly wear-resistant hard material, i.e., a material which can stand long periods of use in spite of the fact that the flanges slide with respect to the peripheries of steel rollers. Continuous slippage of relatively hard flanges with respect to the rollers (or at least with respect to the driven roller) generates a very unpleasant and readily discernible noise which becomes unbearable to the employees in a photographic processing laboratory, especially if the winding apparatus is or are operated continuously or with short interruptions so that an employee hears the noise during an entire shift.

An object of the invention is to provide a novel and improved apparatus for simultaneous winding of two or more flexible strips or webs, particularly for simultaneous winding of several exposed and developed webs of photographic paper or the like.

Another object of the invention is to provide an apparatus which generates a minimum of noise and wherein the wear upon the moving parts is much less pronounced than in heretofore known apparatus.

A further object of the invention is to provide a winding apparatus which can properly collect webs regardless of whether or not the leaders of two or more webs are connected with the respective takeup reels at the same time.

An additional object of the invention is to provide the winding apparatus with novel and improved means for regulating the speed of takeup reels for discrete webs.

Another object of the invention is to provide the apparatus with novel and improved means for monitoring the diameters of convoluted webs.

A further object of the invention is to provide a winding apparatus wherein the attachment of the leaders of webs to the respective takeup reels can be entrusted to unskilled or semiskilled attendants and wherein such attachment does not involve any danger to the attendants.

The invention is embodied in an apparatus for winding several discrete webs an flanged takeup reels, particularly for winding webs of exposed and developed photographic paper. The apparatus comprises means (e.g., one or more pairs of driven rolls) for advancing the webs toward the respective reels at a first speed, and independent drive means for the flanges of each takeup reel. Each of the drive means includes means for varying the peripheral speed of the flanges of the respective takeup reel as a function of changes of the diameter of convoluted web material thereon. Each drive means further comprises a plurality of parallel supporting rollers for the flanges of the respective takeup reel, and each speed varying means comprises a variable-speed prime mover (e.g., an electric motor) for at least one of the supporting rollers. Still further, each speed varying means comprises control means for the respective prime mover and means for transmitting to the control means signals denoting the tensional stress upon the respective web intermediate the advancing means and the corresponding reel. Such signal transmitting means may comprise devices for looping the respective webs.

In accordance with a presently preferred embodiment of the invention, the looping devices comprise adjustable potentiometers and means for adjusting the potentiometers in dependency on changes of tensional stress upon the respective webs. For example, each adjusting means may comprise an arm or lever which is pivotable by the respective web about a fixed axis to an extent which is a function of the magnitude of tensional stress upon the corresponding web. The free end of each arm preferably carries an idler roller, and the respective web is trained over such idler roller. Each arm is preferably movable by gravity to a neutral position corresponding to zero speeds of the corresponding supporting rollers. Alternatively, or in addition, each looping device may comprise springs or analogous means for yieldably biasing the arms to neutral positions.

The novel features which are considered as characteristic of the invention are set forth in particular in the appended claims. The improved apparatus itself, however, both as to its construction and its mode of operation, together with additional features and advantages thereof, will be best understood upon perusal of the following detailed description of certain specific embodiments with reference to the accompanying drawing.

FIG. 1 is a transverse vertical sectional view of an apparatus which embodies the invention, the section being taken in the direction of arrows as seen from the line I--I of FIG. 2; and

FIG. 2 is a front elevational view of the apparatus as seen from the right-hand side of FIG. 1, with certain parts shown in section.

Referring to FIGS. 1 and 2, there is shown a portion of an apparatus which can process several webs 9a, 9b and 9c of flexible material. Each of these webs is assumed to constitute a strip of exposed and developed photographic paper which must be coiled prior to transfer to a station where the webs are subdivided into discrete prints. The housing 1 of the apparatus has an outlet opening 2 through which the webs 9a-9c issue on their way toward the respective takeup reels 10a, 10b and 10c. As shown in FIG. 1, the means for advancing the web 9a toward the outlet opening 2 comprises two advancing rolls 3, 4 which are driven at a constant speed. The housing 1 may form part of a developing machine wherein the webs 9a-9c are caused to pass through one or more liquid baths and thereupon through one or more drying chambers on their way toward the nip of the advancing rolls 3, 4. The web 9a which advances from the rolls 3, 4 of FIG. 1 is engaged and looped by a loop forming or looping device 5 and is trained over a guide roll 6a which directs the web 9a into and through the outlet opening 2 and toward the core of the reel 10a. Similar or analogous looping devices are provided for the webs 9b and 9c. The advancing rolls 3, 4 can drive all three webs; however, it is equally possible to provide a discrete pair of advancing rolls for each web.

FIG. 1 further shows a threading strip 7 which participates in movements of the web 9a all the way to the guide roll 6a. At this point, the threading strip 7 is guided downwardly (in the interior of the housing 1) to travel around a further guide roll 8 and back toward the inlet of the housing. The flanges 10A, 10B of the reel 10a rest on two parallel horizontal supporting rollers 11a and 12a which are mounted at the exterior of the housing 1. The roller 11a is an idler roller. The roller 12a is driven by a variable-speed prime mover 13a (preferably a variable-speed electric motor) whose speed is regulated by a control unit, e.g., an operational amplifier 15. The roller 12a can be driven directly by the output element of the motor 13a or through the medium of a suitable step-down or step-up transmission, not shown. FIG. 2 shows that the shaft 12A for the roller 12a constitutes the output element of the motor 13a.

FIG. 2 further shows discrete guide rollers 6b, 6c for the webs 9a, 9b, discrete driven rollers 12b, 12c for the webs 9b, 9c and discrete motors 13b, 13c for the respective rollers 12b, 12c. The rollers which correspond to the roller 11a of FIG. 1 and cooperate with the rollers 12b, 12c to respectively support the flanges of the reels 10b and 10c cannot be seen in FIG. 2. The number of reels and of the drive means therefor can be reduced to two or increased to four or more. Furthermore, all of the webs need not have the same width. Thus, if the central web 9b is narrower than the web 9a or 9c, the corresponding supporting roller 12b can be shorter than the roller 12a or 12c. This is indicated in FIG. 2 by broken lines. Still further, the webs 9a-9c need not be disposed as far apart as shown in FIG. 2; as a rule, the paths for the webs are closer to each other.

FIG. 2 also shows (at 14a) that the diameter of the convoluted portion of the web 9a is greater than that (shown respectively at 14b and 14c) of the convoluted portion of the web 9b or 9c. For example, the material which is already convoluted on the core of the reel 10b may constitute one or more convolutions. The roll of convoluted material on the core of the reel 10a is nearly complete, i.e., the trailing end of the web 9a is about to reach the left-hand winding station of FIG. 2. The diameter of the convoluted portion of the web 9c is approximately one-third of the maximum diameter. The means for varying the peripheral speed of the flanges 10A, 10B of the reel 10a includes the motor 13a, the control unit 15 and the looping device 5. The looping device 5 comprises an adjustable potentiometer 21 mounted on a shaft 20 which is installed in the housing 1. The shaft 20 further supports a relatively large pulley 16 for the threading strip 7 and a smaller pulley 17 for the web 9a. The web 9a is further trained over a small idler roller 18 which is mounted at the free end of a lever or arm 19 fulcrumed on the shaft 20. The lever or arm 19 carries the wiper (not shown) of the potentiometer 21, i.e., the signal which is transmitted by the potentiometer 21 to the control unit 15 via conductor means 22 is a function of the angular position of the lever 19 and such angular position, in turn, is a function of the tensional stress upon the web 9a between the advancing rolls 3, 4 and the reel 10a. The pulleys 16, 17 are coaxial with the shaft 20.

The operation of the means for varying the speed of the motor 13a for the reel 10a is as follows:

The threading strip 7 advances the leader of the web 9a beyond the guide roll 6a of FIG. 1, whereupon the leader advances through the outlet opening 2 and is attached to the core of the reel 10a while the motor 13a is idle. This simplifies the task of the attendant and reduces the likelihood of injury. The threading strip 7 thereupon advances toward and over the guide roll 8 and returns toward the inlet of the housing 1. The rolls 3, 4 advance the web 9a at a constant speed. The motor 13a is started by the attendant, e.g., by depressing a foot pedal 113a which is shown in FIG. 1. The foot pedal 113a can further serve to start the drive for the advancing rolls 3 and 4.

As the diameter of convoluted web material on the core of the reel 10a increases, the tensional stress upon the web 9a between the rolls 3, 4 and the reel 10a also increases because the rolls 3, 4 are driven at a constant speed whereas the reel 10a exerts a progressively increasing tensional stress upon the web 9a because the driven roller 12a tends to rotate the flanges 10A, 10B at a constant speed while the diameter of the convoluted material (14a) increases with each revolution of the reel 10a. The length of the web 9a between the advancing rolls 3, 4 (which are driven at a constant speed) and the reel 10a decreases whereby the web 9a lifts the idler roller 18, i.e., the lever or arm 19 is pivoted in a counterclockwise direction, as viewed in FIG. 1, and adjusts the potentiometer 21 in a sense to enable or cause the control unit 15 to reduce the speed of the motor 13a. Thus, the roller 12a begins to rotate at a reduced speed whereby the tension upon the web 9a between the rollers 3, 4 and the reel 10a decreases.

The manner in which the speed of the motors 13b and 13c for the reels 10b, 10c is regulated is the same. Thus, the apparatus comprises three loop forming devices and three control units, one for each of the reels 10a, 10b, 10c.

The improved apparatus for simultaneous winding two or more running webs can be used with particular advantage in or in combination with developing machines which process webs of different widths. If desired, the axial length of each driven supporting roller may equal or slightly exceed the axial length of the largest reel which is to be used in the apparatus. This renders it possible to use any one of the three units for winding of narrower or wider webs, including webs of minimum or maximum width.

The rollers 12a, 12b, 12c may be made of a material with a high friction coefficient to prevent or greatly reduce slippage between these rollers and the flanges of the respective reels. This is desirable and advantageous in the apparatus of the present invention because the reels need not slip with respect to the driven supporting rolls since the control units automatically change the speed of the corresponding motors to compensate for increasing diameters of convoluted material as the winding operation progresses. For example, each of the rollers 12a-12c may consist of or may include a cylindrical sleeve 112 of elastomeric material, such as rubber or the like. The utilization of elastomeric material is desirable on the aforementioned ground, i.e., to reduce slippage of the flanges, and on the additional ground that the operation is practically noiseless.

The potentiometer 21 can be installed in such a way that the motor 13a is automatically arrested when the lever or arm 19 is permitted to assume its neutral position (in which it extends vertically downwardly from the shaft 20) by gravity. Such position of the lever or arm 19 indicates that the web 9a is under no tension at all or that the trailing end of the web 9a is already convoluted on the core of the reel 10a. A spring 119 or other suitable resilient means is preferably provided to yieldably bias the lever or arm 19 to the neutral position in which the member 19 abuts against a stop, not shown.

The foot pedal 113a constitutes an advantageous but optional feature of the improved apparatus. This pedal enables the attendant to start the motors while his hands remain free to perform other tasks. It is further possible to provide the apparatus with a master starting switch for all three motors 13a-13c and/or with a master switch for starting the drive for the advancing rolls. Such master switches are preferably designed in such a way that a running motor simply continues to run when the corresponding switch is actuated to start the other two motors, i.e., each of the three winding units can operate independently of the other unit or units. This contributes to versatility of the apparatus.

An important advantage of the improved apparatus is that the webs are not likely to be damaged or to break as a result of application of excessive tensional stresses. Furthermore, the wear upon the flanges of the takeup reels is negligible because these flanges merely roll along but need not slip with respect to the driven and idle supporting rollers. Furthermore, the generation of noise is reduced to a level which does not bother the attendants, even those who perform their duties in close proximity to the apparatus during an entire shift. Also, the quality of convoluted material on the cores of the reels is more satisfactory because the winding operation is carried out while the tensional stress upon the running webs varies vary little or not at all. Still further, the task of the attendant is simplified because the leaders of the webs can be attached to the cores of the respective reels while the motors are idle.

Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt if for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic and specific aspects of our contribution to the art and, therefore, such adaptations should and are intended to be comprehended within the meaning and range of equivalence of the claims.