Shoulderless Roller Bearing

Our present invention relates to a journal bearing of the type wherein a set of rotary bodies, specifically rollers, are held between two coaxial cylindrical track surfaces forming part of a pair of relatively rotatable members, such as an outer ring and a shaft or an inner ring carried on the latter.

Rollers or other rotary bodies of a journal bearing are generally held in pockets of one or more annular cages bracketed by shoulders which are designed to prevent or limit any axial excursion thereof. The presence of such shoulders, however, makes a precise machining of the roller tracks difficult. It has, therefore, already been proposed (see, for example, German Pat. No. 1,056,881) to use shoulderless track surfaces and to fit the roller cages with extensions engageable in grooves of the track surfaces for axial guidance.

The object of our present invention is to provide a particularly simple construction of this type, providing positive axial guidance for one or more cages of a journal bearing.

We realize this object, in accordance with our present invention, by providing at least one of the relatively rotatable members with one or two annular peripheral grooves on its track surface, each groove being bounded by an end zone of that member which is radially recessed with respect to a central portion of the track surface to facilitate the introduction of an annular flange of a respective bearing cage into the groove, the cage consisting of an elastic material (e.g. a synthetic resin) so that its flange can be snap-fitted into the mating groove. Such interfitting is further facilitated by the provision of an annular incision on an outer transverse face of the flange confronting the aforementioned end zone, that incision being centered on the axis of the track surfaces and being radially offset from the gap formed between these surfaces, i.e. lying at or somewhat beyond the radial limit of the gap defined by the corresponding track surface.

According to a more particular feature of our invention, each groove flange has a V-profile with a longer inclined flank and a shorter radial flank, the latter terminating at an edge formed by the adjacent end zone of the track surface.

The above and other features of our invention will now be described in detail with reference to the accompanying drawing in which:

FIG. 1 is an axial sectional view of half a journal bearing according to our invention, comprising a single row of rollers;

FIG. 2 is a view similar to FIG. 1 but showing a bearing with two rows of rollers;

FIGS. 3 and 4 are axial sectional views of bearings differing from those of FIGS. 1 and 2 by the provision of bearing balls in addition to the rollers; and

FIG. 5 is another view similar to FIG. 1 illustrating a modified arrangement.

In FIG. 1 we have shown a shaft 4 centered on an axis 0 and surrounded by a pair of coaxial rings, i.e. an outer ring 1 and an inner ring 10, these rings forming a pair of cylindrical track surfaces 11 and 12 defining an annular gap between them. Within that gap there are disposed a multiplicity of bearing rollers 2 (only one shown) rotatably seated in pockets of an annular cage 3 which maintains their peripheral spacing and also holds them in a predetermined axial position. To this end the cage 23 is integrally formed with an internal annular flange 3' snap-fitted into an annular retaining groove 1' of track surface 11, the flange 3' and the groove 1' having mating V-profiles with long inclined flanks 1a, 3a and short radial flanks 1b, 3b. The radial flank 3b of flange 3' is part of a transverse face formed with an annular incision 3" centered on axis 0. This incision has a triangular cross-section diverging toward the face 3b, with one side extending axially and the other sloping substantially parallel to flanks 1a and 3a. The axially extending side of incision 3" is shown to have the same radius as the central portion of track surface 11 so as to be flush therewith. Groove 1' is externally bounded by an annular end zone 1" which is recessed with reference to that central portion to facilitate the insertion of flange 3'; the radial height of incision 3" lets the flange collapse sufficiently to clear the boundary 1" during that insertion but not to let the flange 3' contract to the extent necessary for entry into the gap between track surfaces 11 and 12. Thus, rollers 2 are effectively held in their axial position by this one flange.

The arrangement of FIG. 1 can also be used without the ring 10, the rollers 2 then bearing directly upon the shaft 4.

In FIG. 2 the rollers 2 have been divided into two parallel rows with duplication of cages 3 having flanges 3' received in respective retaining grooves 1' with recessed outer boundaries 1".

The assembly of FIG. 3 differs from that of FIG. 1 by the provision of two shallow guide grooves 11' and 4' on track surface 11 of ring 1 and on the confronting track surface of shaft 4. These guide grooves accommodate a set of bearing balls 2a which are held in a cage 3a and serve to maintain the axial alignment of ring 1 with shaft 4.

In FIG. 4, which illustrates a bearing for a water pump or the like, rollers 2 and cages 3 are symmetrically duplicated on opposite sides on the row of balls 2a. End disks 5 on ring 1, riding loosely on shaft 4, prevent the entrance of dust or dirt.

In FIG. 5, finally, we have shown a reversal of the arrangement of FIG. 1 with a flange 3' of cage 3 engaging a retaining groove 10' of inner ring 10, that groove being bounded by a recessed edge 10"; an annular incision 3" or flange 3' lies, as in the preceding Figures, between the radial levels of that recessed edge and the corresponding track surface (here ring surface 12) which is again flush with the axially extending side of the triangular cross section of that incision. Thus, flange 3' cannot be radially expanded sufficiently to clear the track surface 12, thereby preventing significant excursion of rollers 2 in either axial direction.

Obviously, in a two-cage bearing as shown in FIG. 2 or 4 the cage flanges 3' could also engage in retaining grooves provided in inner ring 10 or shaft 4; if desired, one such groove may be formed in the outer ring 1 while the other is provided in the inner ring or the shaft.

A particularly advantageous feature of our invention is the fact that the recessed end zones 1" or 10" need not be trued in the machining of the corresponding track surfaces, with a resulting saving of work and expenses .