Replacement Thermostat Adapter Wall Plate

A majority of the thermostats which are used for controlling heating and/or cooling in a dwelling or a home are mounted on the wall and wires are installed in the wall from the thermostat to remote control apparatus for the heating and cooling apparatus. In a majority of such wall thermostats, a wall plate or subbase is used to mount the thermostat on the wall. Such a wall plate generally has holes for receiving screws so that the plate can be attached to the wall in a level position. The plate has electrical terminals thereon for connecting at least two and possibly more wires from the remote control apparatus. The actual thermostat is then mounted on the wall plate by means of screws received by tapped holes in the wall plate. Certain of the screws either physically hold the thermostat on the wall plate and/or electrically connect the thermostat circuit to the terminals of the wall plate and thus to the remote control apparatus.

When a replacement thermostat is to be installed, whether it be a conventional thermostat or an electric clock thermostat of the type shown in the Carl G. Kronmiller U.S. Pat. No. 2,558,617 issued June 26, 1951, except that the electric clock is either powered by a manually wound spring or a rechargeable battery of the type manufactured by Honeywell Inc. having a type number T8084A DialSet Chronotherm thermostat and T8082A Fuel Saver Chronotherm thermostat, respectively, heretofore, the old thermostat and the wall plate in most cases were removed and the wires are disconnected from the terminals. A new wall plate which matches the replacement thermostat was then mounted on the wall by either screws or adhesive tape and the replacement thermostat was attached to the new wall plate. While the job of replacing a thermostat appears to be rather simple, such a replacement requires that the new wall plate be mounted in an exact level manner, that the wires from the remote control apparatus be connected to the proper terminals of the wall plate and that the replacement thermostat be properly handled and completely connected to the new wall plate. The possibility of an incorrect installation being made is great. Many "do-it-yourself" homeowners, as well as unskilled installers have difficulty in replacing an existing thermostat with a new thermostat when the replacement requires that the subbase of the existing thermostat be removed.

With the greater emphasis on energy conservation, the use of either spring or battery powered clock thermostats for heating and/or cooling systems in homes has increased and there is a sizeable commercial market for such clock thermostats. Obviously, the market will be greater if the replacement cost for such an electric clock thermostat can be kept at a minimum. One way of reducing the cost of the replacement of a thermostat is to make the replacement an easier job by eliminating as much of the difficulty which has heretofore been experienced.

The present invention provides for an adapter wall plate for a replacement thermostat which is mated for many of the wall plates and subbases of thermostats now in use. After the removal of the existing thermostat from its wall plate, the adapter wall plate of the new replacement thermostat is mounted over the existing wall plate and screws in the adapter wall plate are received into the same holes which were used for mounting the original thermostat. As the position of these holes is fixed, as the position of the replacement subbase is then established so that upon the mounting of the replacement thermostat on the adapter wall plate, a proper operation of the heating and/or cooling apparatus can be accomplished without the removal and reconnection of the electrical circuit.

The invention is described in the following specification in which

FIG. 1 is a showing of a conventional thermostat with a wall plate or base plate wherein the thermostat is connected by three screws to the wall plate,

FIGS. 2 and 3 are other types of wall plates or subbases also only requiring a three screw connection for the thermostat,

FIG. 4 is a showing of the replacement of an original thermostat by attaching an adapter wall plate on the old wall plate by inserting screws into the same screw holes used to support the original two or three wire thermostat,

FIG. 5 is a view showing the replacement of an original multi-wire thermostat mounted on a wall plate as shown in FIG. 3.

FIG. 6 is an enlarged view of the interconnection of the system switch operator of the new subbase to the switch of the old subbase, and

FIG. 7 shows spacers used with a wall plate.

Many thermostats of the type shown in FIG. 1 are presently installed in homes for controlling heating apparatuses. Thermostat or already existing condition responsive device 10 such as shown in the Carl G. Kronmiller U.S. Pat. No. 2,729,719 issued June 26, 1951 and the Walter E. Edelman et al U.S. Pat. No. 28,676 issued Jan. 13, 1976, is mounted on a wall in a room or space of a dwelling by means of a wall plate, base plate or subbase 11 which is attached to the wall either by a pair of screws 12 and 13 placed in holes through the plate 11 or by means of some adhesive means or tape (not shown) to hold plate 11 to the wall. At the time the plate 11 is mounted, the plate is oriented of plumbed to insure that the thermostat is level for proper operation. To assist the installer, lines 14 and 15 on the plate 11 are oriented to the vertical before screws 12 and 13 are tightened. Wires 20 and 21 were previously pulled through the wall from associated condition control or heating and/or cooling apparatus such as that disclosed in the mentioned Edelman et al patent. Terminals 22 and 23 on plate 11 have connection means such as screws 24 and 25, respectively, for connecting the wires 20 and 21 to the terminals. The terminals also have tapped holes 30 and 31 and the base has a third tapped hole 32; so that, when the thermostat 10 is mounted on the plate 11 and attached to the plate by means of screws through the holes 33, 34 and 35 of the thermostat, the thermostat is not only physically connected to the wall plate in a properly oriented position but electrically connected to the wires 20 and 21 for operating the remote control apparatus.

Other types of bases having a similar arrangement of connecting terminals are shown in FIGS. 2 and 3. These wall plates may have an additional wire such as wire 36 connected to a terminal at 32' to provide for the control of heating and cooling apparatus when the wall plates of FIGS. 2 and 3 are used as described in the mentioned Edelman et al patent. Switch operating levers 40 and 41 on subbase 11" shown in FIG. 3 are to control the type of system of the thermostat where heating or cooling is controlled and the system is no part of the present invention.

When thermostat 10 is used on any one of the subbases of FIGS. 1, 2 and 3, its replacement by a condition responsive device or clock thermostat whether powered by a spring or battery heretofore involved in the disconnection of the wires to the wall plate and the replacement of the wall plate by another wall plate usable with an electric clock thermostat. Referring to FIG. 4, an electric clock thermostat 50 is shown. The operation of such a thermostat is similar to that of the Kronmiller patent. Thermostat 50 has a wall plate or base plate 51 which has electrical circuit members 52, 53 and 54 associated with the mechanism 55 (not shown) of the electric clock thermostat. The spacing for the holes 60, 61 and 62 made in the electrical circuit members 52, 53 and 54, respectively, are such that when plate 51 is placed over the previously mounted wall plate 11 the holes align with holes 30, 31 and 32. When screws 63, 64 and 65 are used, wall plate 51 is electrically connected to the wires 20 and 21 of the control circuit. The orientation of wall plate 51 is established by leveling and securing to the wall with screws in mounting holes 90, 91, 92 and 93 to provide for the proper mounting of the thermostat 50 when mounted on plate 51 by some appropriate fastening means such as slots 70 and 71 and screws received by posts 72 and 73.

Similarly, as shown in FIG. 5, a thermostat 50' which might be for a heating and cooling apparatus has a subbase 51' which could be connected to wall plates 11' and 11" shown in FIGS. 2 and 3 where three wires are connected to the control system. For explanation purposes a wall plate 11" shown in FIG. 3 is selected. When the wall plate 51' is placed on the subbase 11", the holes 30", 31", 32", 60', 61' and 62' align, so that screws 63', 64' and 65' connect the electrical connections of the base to the wires of the subbase 11". When thermostat 50' is placed on the subbase 51', the remote electric clock conditioning apparatus operates under the control of thermostat 50'.

System switches 40' and 41' of the subbase which control the operation of the heating and/or cooling system as shown in the Edelman et al patent and as shown in FIG. 3 as well as that shown in FIG. 5, would be covered by the new base 51'. Switch operating members 70 and 71 are pivotally mounted on base 55' of FIG. 5 and each is adapted to receive the end of switch operating levers 40' and 41' of the subbase 11". Specifically, notches 72 and 73 receive the ends 80 and 81 of levers 40' and 41' so that upon operation of the system switch by moving the extension 74 and 75, the system switches of the subbase 11" (not shown) would be operated. The detail of member 70 which is similar to member 71, is more clearly described in FIG. 6 wherein notch 72 receives the outer extension 80 of switch lever 40' so that when lever 70 is moved with respect to its pivot by the knob 74, switch operating lever 40 is operated.

When the adapter wall plate 55 is used on wall plate 11, a spacer 95 as shown in FIG. 7 may be necessary for one or more of the screw connections at 30, 31 and 32.

With the numerous existing wall plates or subbases 11, 11' and 11" as shown in FIGS. 1, 2 and 3, wherein thermostats of the type shown as 10 in FIG. 1 are presently used to control heating and/or cooling apparatus, and the replacement of the thermostat 10 by a clock thermostat 50 as shown in FIG. 4 is desired, the ease of replacement by eliminating any error in the electrical connection is important. The removal of the original thermostat 10 and mounting a second wall plate or subbase 51 on the existing wall plate provides that its electrical connections are made.