Horizontal Separator

This invention relates to improved oil-water separators and has for an object thereof the provision of improved oil-water separators.

Another object of the invention is to provide an oil-water separator having a baffled flow and an oil trap located at the top of the separator.

A further object of the invention is to provide an oil-water separator having upwardly sloping baffles in a horizontal inlet passage to separate oil and direct it up to a trap.

Another object of the invention is to provide an oil-water separator having a baffled first stage directing oil into a trap and followed by filter stages to remove any remnants of oil from the water.

Another object of the invention is to provide a horizontal separator having a trough inlet portion into a container with upwardly sloping baffles directing oil and water toward an upper trap for the oil and toward a coalescing filter for the oil which has previously been removed, after filtering, through an outlet in the lower part of the container.

Another object of the invention is to provide an oil-water separator having a container with a horizontal, generally tubular body and a removable end, an entrance trough having baffles sloping upwardly toward a trap opening in the top of the body comprising a first separation stage, a first upper coalescing filter extending from the inner end of the trough to the end of the container comprising a second separation stage, a second, lower coalescing filter extending the length of the body comprising a third separation stage and a water outlet positioned below the second filter.

In the drawings:

FIG. 1 is a side elevation view of an improved horizontal oil-water separator forming one embodiment of the invention;

FIG. 2 is an enlarged, vertical sectional view of the separator of Fig. 1;

FIG. 3 is an enlarged vertical sectional view taken along line 3--3 of Fig. 2;

FIG. 4 is an enlarged vertical sectional view taken along line 4--4 of Fig. 2; and

FIG. 5 is a vertical sectional view of an improved horizontal sectional oil-water separator forming an alternate embodiment of the invention.

Referring now in detail to the drawings, there is shown in FIGS. 1-4 a horizontal oil-water separator forming a specific embodiment of the invention including a container 10 supported by legs 11 and having a cylindrical body 12 having an integral end wall 14 and an access end wall or door 16 bolted and gasketed to a flange 18 of the body. The separator is a three-stage separator. A trap 20 is welded to the central, top portion of the body over a top outlet 22 in the body. The area of the outlet 22 is only a small fraction of the area covered by the trap. The trap has an oil outlet 24 at the upper portion of an end 26 leading to a solenoid valve 28 controlled by a known interface sensor 30 which actuates the valve to open when the oil has accumulated sufficiently to be down to the level of a probe 32 of the sensor. Then the oil is forced out of the outlet 24 by the internal pressure of the liquid which is kept above that of the atmosphere. When the oil is depleted to raise the oil-water interface level, the sensor actuates the valve 28 to close off the outlet.

An oil-water mixture to be separated is introduced into the container under several pounds per square inch pressure by gravity or pump through a check valve 40 and a central inlet 42 in the end wall 14. The mixture enters a tubular or covered entrance portion 44 of a horizontal trough 46 welded to the interior of the body 12, and flows slowly along the trough and along upwardly sloping baffles 48 on the undersides of which the oil gathers. The oil flows on up along the baffles and on up to and through the opening 22 into the trap 20. The water, substantially completely free of oil, flows on into end portion 50 of the container and on down through an oil coalescing filter 52 of fiberglass or other suitable filter media. The baffle 52 is supported by side rails 54 and end sockets 56 and 58 mounted on end wall 60 of the trough and the door 16. The end wall 60 closes off all the area immediately below the trough, as best shown in FIG. 3 so that all the water must flow through the filter 52.

The water flows from the filter 52 through a second or lower coalescing filter 70 supported and covering a screen-like perforated plate 72 removably positioned on tabs 73 to the body 12 and end wall 14. The filter 70, while shown as horizontal, may be sloped upwardly and to the left, as viewed in FIG. 2. The filtered water flows under the filter 70 to and through an outlet 74 in the end wall 14 and a pressure relief valve 76 to a disposal area.

An oil drain outlet 80 is under the control of a manual shutoff valve 82, which in normal operation is kept closed. Similarly, a water drain outlet 84 is under the control of a manual shutoff valve 86.

A separator forming an alternate embodiment of the invention includes a container 110 like the container 10, and is like the separator of FIGS. 1-4 except that the separator of FIG. 5 is of higher capacity and has two inlets 142 in end wall 114 and has a generally U-shaped trough 146 rather than the V-shaped trough 46. Otherwise, the construction and operation of the separator of FIG. 5 are the same as those of the separator of FIGS. 1-4. It will be understood that, while the containers 10 and 110 are cylindrical, they could be square or otherwise rectangular in transverse cross-section.

The separator of FIGS. 1-4 has been operated to separate oil and kerosene from water in a mixture of about four-fifths water to produce water having less than two parts per million oil and/or kerosene.