Detailed Description of the Drawings.
The present invention is illustrated in the accompanying drawings of which:
FIG. 1 schematically illustrates a commercial diazo printer on which the square-footage counter apparatus is mounted, and
FIG. 2 is a perspective showing the measuring apparatus.
Detailed Description of the Invention
Referring to FIG. 1, the printer, as is known, is a relatively large machine mounted in a metal cabinet formed in part by standards 1 and 2, a front panel 3 and panel doors 4 and 6 which open to permit loading of the machine with copy paper rolls 7 and 8. As shown, the rolls are of different widths and each roll is mounted on a separate drive shaft 9 and 11 journaled in the cabinet structure and electrically driven by motors not shown in the drawing. The paper of each roll feeds over its drive shaft into the processing section of the machine which, as will be understood, photographically reproduces the copy paper which itself is light sensitive. The paper is fed or driven by the drive rolls and, in many machines, it's feed continues until it is automatically cut-off.
It further will be noted that the drive rollers extend the width of the machine so that they can accomodate copy paper rolls of various widths. Two such widths are shown in FIG. 1 but it will be recognized that many other widths conventionally are mandated by the customer's orders. For example, copy paper widths used for these purposes may include such dimensional variations as 15", 18", 22", 24", 30" and 40". The problem, as has been indicated, is one of accurately and automatically determining the square footage output of the machine for the many widths of the copy paper for which the machine is adapted. By way of illustration, it frequently is the practice first to run an order requiring one width, such as the width of roll 7, and immediately, upon completion of that order, to run an order requiring the roll 8 width. The machine then must accurately provide a measurement of the output for each order and, clearly, a running foot measurement does not suffice. It might, however, be noted that machines of this type are not concerned about fractions of a foot or square foot since it is the practice to bill for the amount counted with any fraction on one or the other side being considered negligible.
The measurement apparatus of the invention primarily includes a measuring wheel roller 12 riding on each of the drive rollers 9 and 11. Since these wheel rollers are identical, a description of one should suffice for both. As best seen in FIG. 2, wheel roller 12 is rotatably mounted on a bracket arm 13 which itself is pivotally carried by a bracket 14 sucured to the cabinet structure. The arrangement is disposed to permit the wheel roller to ride on drive roller 9 or 11 although, when the copy paper is being fed by the drive roller, the wheel actually rides on the paper and is driven by it. For this purpose, the rotational axes of the wheel rollers and the drive rollers preferably are aligned. Bracket 14, as shown, is simply a rod extending loosely through arm 13 and secured by a cotter pin 16 or the like. One advantage of this coupling is that the bracket arm with its wheel roller easily can be removed or detached to permit a substitution of a wheel roller of a different diameter. Preferably, however, the wheel roller itself is detachably mounted on its pin 17.
The features of the invention are more directly concerned with the magnetic means for counting each complete revolution of wheel roller 12 as well as the sizing of the wheel roller itself to provide a reliable square footage count. For these purposes, wheel roller 12 physically mounts a small permanently-polarized magnet 18 which, as shown, is carried in a radially-spaced disposition from its rotational axis. Also, bracket arm 13 carries a magnetic switch mechanism 19 in a position in which, during each wheel roller revolution, magnet 18 is brought into close proximity with the switch. To permit the desired close proximity and therefore minimize the size and strength requirements of magnet 18, wheel roller 12 is formed with an axially extending flange 20 and the magnet is mounted on this flange. As shown, flange 20 is in close proximity to the rotational axis of the wheel roller and thus in close proximity to magnetic switch 19.
As will readily be understood, switch 19 can be implemented in a number of manners and, in fact, a number of suitable switches are readily available. In principle, the switch may include a permanently-polarized switch arm magnetically attracted to or repelled from magnet 18 when the magnet is rotated into its dead center position. The switch arm, in turn, closes an electric circuit shown in FIG. 1 as including a power source 21, a conductor 22 supplying power to the normally open magnetic switch and another conductor 23 coupled through a counter 24 back to the power source. Thus, each time the magnetic switch is closed by magnet 18, a electrical impulse activates the counter which, obviously, then provides a count of the revolutions of wheel roller 12.
To provide the desired square footage count, wheel roller 12 is precisely machined to specifications based upon the width of the copy paper rolls being fed into the machine. By way of illustration, the following is a listing of conventional roll widths converted to wheel roller circumferences which provide a count of one square foot for each of their revolutions:
40"width roll,144".div.40"=3.6 "circum. wheel,3.6".times.40"=144"(1 sq.ft.)
30"width roll,144".div.30"=4.8 "circum. wheel,4.8".times.30"=144"(1 sq.ft.)
24"width roll,144".div.24"=6.0 "circum. wheel,6.0".times.24"=144"(1 sq.ft.)
22"width roll,144".div.22"=6.55 "circum. wheel,6.55".times.22"=144"(1 sq.ft.)
18"width roll,144".div.18"=8.0 "circum. wheel,8.0".times.18"=144"(1 sq.ft.)
15"width roll,144".div.15"=9.6 "circum. wheel,9.6".times.15"=144"(1 sq.ft.)
As indicated by the above listing, the present apparatus, in addition to its simple magnetic mechanism, includes a series of wheel rollers 12' 12" (FIG. 3) various diameters or circumferences so that, as the width of the copy paper roll is changed, a different and appropriately sized wheel roller readily can be installed. One of the distinct advantages of the apparatus is its simplicity and ready adaptability for use with present commercial printing machines such as the diazo printers used for mass production purposes. Thus, the apparatus itself is an unusually inexpensive device requiring only the use of appropriate bracket supports, a magnetic switch, a magnet and the wheel rollers. As such, it nevertheless eliminates a perplexing and costly inefficiency in obtaining a reliable count or measurement of the output on which an accurate billing of the customer can be based. In fact, the arrangement is of such simplicity that it can be installed on existing machines, such as the GAF printers, in a matter of several hours at the most and its parts are readily available or easily fabricated items. For example, the electrical requirements are fulfilled by a 110 volt power circuit already in the machine. In the installation the counter should be installed in the upper front of panel 3 for easy access by the operator and, preferably, it should be a retractable counter so that the operator can reset it for each job.
Obviously many modifications and variations of the present invention are possible in the light of the above teachings. It is therefore to be understood that within the scope of the appended claims the invention may be practiced otherwise than as specifically described.