Background of the Invention
This invention pertains to quick connection devices and more particularly to a coupling assembly having a pre-installed portion for hermetically connecting two sealed low pressure systems.
In the manufacture and processing of elongate heat pipes or other low pressure systems charged with a working fluid, such as methanol, it has been considered difficult if not impossible to attach radial fittings or diagnostics prior to completing processing of such low pressure systems. During processing of such systems, movement of the product through a plant concurrent with manufacturing and processing operations necessarily tends to damage any such preattached device.
As a post-processing diagnostic of heat pipe performance, Bourdon tube compound gauges can indicate vacuum level during inoperative operating periods whereby they can be used to determine the integrity of heat pipe seals and joints. The Bourdon gauge also can detect pressures during operating periods by relying on the vapor pressure curve of methanol as a working fluid which can be related to operating temperature within plus or minus 2.degree. C. accuracy.
One problem, however, exists in attaching such a Bourdon tube compound gauge diagnostic to a fully processed heat pipe since at no time should the heat pipe hermetic seal or envelope be broken and exposed to ambient air since an inrush of non-condensable gases will occur so as to destroy the processed state of the heat pipe. Commercially available quick connections which are vacuum tight have tended to protrude radially to too great an extend from the side of the heat pipe surface; degrade with time, such as when employing rubber O-rings, seals or gaskets; and were costly.
Accordingly, there has been a need to apply radial fittings or diagnostics to heat pipes or the like without protruding too greatly radially of the pipe. It has further been desirable to attach a sealed portion of these connections to the heat pipe prior to the processing of the heat pipe, i.e. prior to preparing the heat pipe.
Summary of the Invention and Objects
In general, in a low pressure vacuum system of the type adapted to receive a branch connection attached thereto and having a hollow elongate chamber of annular cross-section the sidewall of the chamber carries a pre-installed hermetic fitting such as a reducing bushing extending radially into the chamber in sealed gas tight relation prior to processing the chamber. The fitting includes a relatively short cylindrical body formed with an axially disposed bore. Internal threads extend along the bore and external threads are carried around the body of the fitting. A thin rupturable metal membrane seals the inserted end of the fitting. A cylindrically shaped coupling element having external threads therearound and an elongate axial opening containing a tube fixed therein threadedly engages the internal threads of the fitting. The tube protrudes from the inserted end of the coupling element and is formed with a sharp edge for rupturing the membrane as the coupling element is threaded into the fitting so as to form a branch connection into the chamber. Means forming a seal between the internal threads of the fitting and the external threads of the coupling element serve to maintain the integrity of the branch connection.
Brief Description of the Drawings
FIG. 1 shows an exploded perspective view of a hermetic quick connection and seal according to the invention joining two low pressure systems together;
FIG. 2 shows an exploded side elevation section view of the relationship of the cylindrically shaped coupling element with regard to its associated fitting 2nd seal; and
FIG. 3 shows a side elevation section view of the fitting and coupling element joined in a manner in which the sealing membrane is upset by advancing movement of the coupling element.
Detailed Description of a Preferred Embodiment
As shown in FIG. 1 a coupling assembly 10 forms a hermetically sealed interconnection between two sealed low pressure systems, such as that represented by the heat pipe shown in FIG. 1 as the cylindrical pipe portion 11 and a sensing system 12 represented by the Bourdon gauge 13 and connecting tubing 14.
Accordingly, pipe portion 11 as shown herein serves to represent a hollow chamber under vacuum. Assembly 10 comprises a fitting, such as the reducing bushing 15, having a hollow substantially cylindrical body portion 15a formed with an axially extending bore therethrough, external threads 16 and internal threads 17. Threads 16 are adapted to engage threads 18 formed about an opening 19 leading into the hollow chamber 21. Bushing 15 includes a radial flange at its outer end disposed to engage the edge margin about opening 19 to preclude movement of bushing 15 fully through opening 19 into chamber 21.
Means forming an upsettable seal on the inner or insertable end of bushing 15 comprises a thin, rupturable metal membrane 22 braised to the end of bushing 15 for sealing the inner end thereof when disposed within chamber 21. Braising membrane onto bushing 15 minimizes any tendency for non-condensible gas to be emitted and to be drawn into chamber 21.
Means for coupling the sensing system 12 with the vacuum within chamber 21 comprises a substantially cylindrical coupling body 23 having an open passageway 24 disposed axially therethrough and having threads 26 disposed therearound for engaging threads 17 for drawing body 23 axially into bushing 15.
Tubing 14 extends through passageway 24 for providing a flow passage or gas connection between the interior of cylinder 11 and gauge 13. The protruding end portion 14a of tubing 14 includes a tapered or beveled edge so as to provide a sharp cutting edge thereto for rupturing membrane 22. Braising 27 fixes tubing 14 within passageway 24 whereby as coupling body 23 is threaded into bushing 15 the protruding end 14a of tubing 14 will advance and upset membrane 22 dislodging a portion 22a to provide a fluid connection between the two systems 11, 12.
A gas-tight seal is provided between threads 26 and 17 by application of a known pipe sealant 28 such as dispensed from a compressible tube 30. Beveled edge 29 of tube 14 intercepts membrane 22 after something of the order of 2 1/2 to 3 turns of body 23. Accordingly, the sealant 28 hermetically seals the interface between bushing 15 and the threads of body 23, sometimes called a "pipe plug". Continued turning of the "plug" causes edge 29 to intercept, upset, and cut through membrane 22 to provide pressure communication between the two systems 21 and 12.
For purposes of permitting the high vacuum system represented by cylinder portion 11 to be fully processed or prepared even while including a radially extending quick connection, the sidewall of cylinder portion 11 includes a depression of pocket 31 formed into the rounded outer surface of cylinder portion 11. Pocket 31 includes a substantially smooth flat sealing surface 32 disposed around opening 19. Depression 31 serves to reduce the radial protrusion of bushing 15 from the longitudinal axis of the chamber defined within cylinder 11.
In operation, before a connection is made between the two systems, gauge 13 and tubing 14 are evacuated and back-filled with methanol, (assuming that the heat pipe working fluid within chamber 21 is also methanol). Thus, a noncondensible gas will not be introduced into the heat pipe unit (represented by chamber 21) when the connection is made. Threads 26 of coupling body 23 are coated with sealant 28 and started into bushing 15. The beveled edge 29 ultimately reaches the surface of membrane 22 whereby further urging of tube 14 toward membrane 22 serves to upset the membrane for fluid connection between the two systems.