The field of the invention relates generally to electrical waveform synthesizers, and more particularly to DC or AC voltage converters.
Many different circuits are known in the art for converting a DC voltage into an AC voltage. These circuits tend to be very complex, requiring a large number of components, resulting in high cost and reduced reliability. Also, many of these prior art circuits are limited to converting a DC voltage into an AC voltage at a given frequency, and also the AC voltage is usually high in harmonics, which is undesirable in many applications.
The present invention is a waveform synthesizer circuit capable of converting a DC voltage into a desired AC waveform, such as a sinewave, for example. In a first embodiment, a first level-shifting stage is included for selectively applying a voltage having a level equal to or greater than that of a DC voltage supply to a pair of transistorized switches. A second level-shifting stage is included, permitting the two level shifting stages to be individually operated during alternate half-cycles of the AC waveform, respectively, thereby decreasing the duty cycle time for each one of the level-shifting stages. The transistorized switches of the two stages are selectively operated for applying this voltage across a load and driving current through the load in a given direction, or for grounding the load. In a second embodiment, in addition to the inclusion of a second level-shifting stage, a pair of mechanical or transistorized switches are included with the other pair of transistorized switches, respectively, and are operated for selectively providing either rated voltage and rated current operation, or half-rated voltage and twice-rated current operation.
In the drawings, where like items are indicated by the same reference designation:
FIG. 1 is a circuit schematic diagram of a prior art DC to AC converter;
FIG. 2 shows a typical two-level unipolarity waveform that might be produced at point A in the circuit of FIG. 1;
FIG. 3 shows a typical four-level notched stepwise approximation of an AC waveform, in this example a sinewave;
FIG. 4 is a circuit schematic diagram of a waveform synthesizer circuit;
FIG. 5 is a circuit schematic diagram of a first embodiment of the invention;
FIG. 6 is a circuit schematic diagram of a second embodiment of the invention;
FIG. 7 is a circuit schematic diagram of a high-power switching amplifier; and
FIG. 8 is a block diagram of a controller for providing control signals for operating the various transistorized switches of the present invention.
In FIG. 1, a prior art DC to AC converter includes a DC voltage supply 100 (shown as a battery) having a level of voltage equal to E volts, a level-shifting stage including a pair of switches S.sub.1, S.sub.2, a diode 102, and a capacitor 104; and a bridge-connected SCR mixer network including SCR's 106, 108, 110 and 112, each having a control terminal 114, 116, 118, 120, respectively; four diodes 122, 124, 126, 128; and a pair of output terminals 130 and 132 between which a load impedance 134 may be connected. In operation, when switch S.sub.1 is operated to connect its pole 3 to its lower contact 5, the level of voltage at point B is about E volts, and capacitor 104 begins taking on charge. If switch 1 is maintained in its down position for a sufficient period of time, capacitor 104 will fully charge, resulting in a voltage drop across capacitor 104 of E volts. Thereafter, if switch S.sub.1 is now operated to connect its pole 3 to its upper contact 1, the capacitor 104 is connected in series with the DC voltage supply or battery 100, raising the level of voltage at point B to 2E volts. Switch S.sub.2 is operated to its upper position connecting its pole 3 to its upper contact 1, for applying the voltage at point B to point A, and to its lower position for connecting its pole 3 to its lower contact 5 for applying ground to point A. By selectively operating switches S.sub.1 and S.sub.2 between their respective upper and lower positions in different combinations at different times, the two-level unipolarity notched waveform shown in FIG. 2, can be obtained at point A, for example. Control signals are selectively applied to the operating terminals 114, 116, and 118, 120, of SCR's 106, 108, 110 and 112, respectively, for turning on and off in pairs, that is, 106 and 112 together, 108 and 110 together, to operate the mixer network for converting the two-level waveform of FIG. 2 into the four-level waveform of FIG. 3, for example. In this manner, a stepwise approximation of a sinewave can be generated, for example. A major disadvantage of this SCR mixer circuit is the complexity of the circuitry necessary to turn off the conducting ones of the SCR's 106-112, 108-110. It should be noted that an SCR is a solid-state switching device that can be turned on by applying a control signal to its control terminal, but can be turned off only by either interrupting the flow of current to its main current conduction path, or backbiasing the anode-cathode electrodes of its main current path.
In FIG. 4, a waveform synthesizer circuit includes a DC voltage supply or battery 136 having an output voltage of level E volts; at least one level-shifting stage 137 including a switch S.sub.3, a diode 138, and a capacitor 140; and a pair of switches S.sub.4, and S.sub.5. The level-shifting stage 137 is identical in operation to the level-shifting stage S.sub.1, 102, 104 of FIG. 1. As previously described, such a level-shifting stage 137 is capable of either unity gain level shifting or voltage doubling. As indicated in FIG. 4, such level-shifting stages 137 can be cascaded for selectively providing at point D, a voltage having a level equal to E volts 2E volts, 3E volts up to NE volts, where N is some integer number equal to the number of cascaded level-shifting stages 137. For the purposes of this discussion, it is assumed that only one stage of level shifting is provided (N= 1). The switches S.sub.3 and S.sub.4 correspond to the switches S.sub.1 and S.sub.2, whereas the switch S.sub.5 replaces the entire SCR mixer circuit 106, 108, 110, 112, 122, 124, 126, 128 of FIG. 1.
In operation, switch S.sub.3 is operated to connect its pole 41 to its upper contact 45, or lower contact 43, for applying either E or 2E volts at point C, respectively. A typical waveform that can be so generated at point C is shown in FIG. 2, for example. The time duration for the waveform to be at any given level is determined by the length of time that the switch S.sub.3 is held in either its upper or lower position. In this manner, dynamic level shifting is provided, concurrent with pulse width modulation of the voltage steps between the +E and +2E levels of voltage. The switch S.sub.4 is operated to its upper position (arm 41 connected to contact 45) concurrent with switch S.sub.5 being operated to its lower position (arm 41 connected to contact 43) for a direction of current flow from switch 4 to output terminal 142, through load 144, into output terminal 146, through switch S.sub.5, to ground terminal 148, causing a voltage drop across the load 144 of the polarity indicated. For opposite direction of current flow through the load and a resultant opposite polarity of voltage across the load, switch S.sub.4 is operated to its lower position (arm 41 connected to lower contact 43) concurrent with switch S.sub.5 operated to its upper position (arm 41 connected to contact 45). For applying zero volt across the load, that is, grounding both output terminals 142 and 146, switches S.sub.4 and S.sub.5 are concurrently operated to their downward positions (arms 41 connected to contacts 43). In this manner, the bipolar waveform shown in FIG. 3 can be obtained, for example, from a waveform such as shown in FIG. 2 being generated at point C, as previously described. Such operation of the switches S.sub.4 and S.sub.5 also provides for pulse width modulation of the first steps or levels of voltage occurring between zero and +E and zero and -E. The waveform shown in FIG. 3 is as previously mentioned a stepwise approximation of a sinewave, but it should be noted that through proper control of the switches S.sub.3, S.sub.4, S.sub.5 many other non-sinusoidal stepwise approximated AC voltage waveforms, the frequency of which can be selectively varied, can be synthesized. In FIG. 3, the notches are placed at predetermined times and have predetermined widths, for reducing the harmonic content of the approximated waveform.
In FIG. 5, a first embodiment of the invention is shown. The circuit is substantially identical to the circuit of FIG. 4, with the addition of a second stage of level shifting 137' or N'-cascaded stages of level shifting 137' (for purposes of this discussion N'=1). This additional stage of level shifting 137' is connected between the upper contact 45 of switch S.sub.5 and the battery 136. The advantage of the circuit of FIG. 5 over that of FIG. 4 is that in generating a symmetrical waveform such as shown in FIG. 3, during a period of time T.sub.1, switches S.sub.3 and S.sub.4 are operated to their upper positions, and switches S.sub.5 and S.sub.6 to their lower positions, for driving current through the load 144 in a direction to produce the polarity of voltage indicated, whereby capacitor 140 is discharging through the load and connected in series with the battery E, for producing the voltage steps +2E, for example. If switch S.sub.3 is operated to its lower position, a voltage level of +E is applied across the load 144 and the capacitor 140 takes on charge from the battery 136 via diode 138. During this period of time T.sub.1, the capacitor 150 of the second level shifting stage is permitted to fully charge to the point where the voltage drop across capacitor 150 is substantially equal to E volts. During the time period T.sub.2 of the next half-cycle of the stepwise approximated AC waveform shown in FIG. 3, switches S.sub.3 and S.sub.4 operated to their lower positions, switch S.sub.5 to its upper position, and switch S.sub.6 between its upper and lower positions for generating the -E and -2E levels of steps of voltage. By using at least two level-shifting stages 137, 137' in the manner shown in FIG. 5, in generating symmetrical waveforms such as shown in FIG. 3, the levelshifting stages 137 and 137' are required for active use during only alternate half-cycles of the AC waveform. Contrarywise, in the circuit of FIG. 4, the level-shifting stage 137 must be operated over the entire period or full cycle (T.sub.1 + T.sub.2) of the AC waveform. Accordingly, the circuit of FIG. 5, in generating symmetrical waveforms, reduces the duty cycle of the level-shifting stages 137, 137' by a factor of one-half. Of course if nonsymmetrical waveforms are generated, then one or the other of the level-shifting stages 137 and 137' will be operated for more than half of the period of the nonsymmetrical waveform generated, in most instances. Accordingly, the circuit of FIG. 5 can be operated for generating a broader range of frequencies of synthesized waveforms, because the capacitors 140 and 150 are kept at a higher level of charge throughout the period of the generated waveform.
In FIG. 6 a second embodiment of the invention is shown. In comparison to the embodiment shown in FIG. 5, a pair of switches S.sub.7 and S.sub.8 have been added as shown. In operation, if the switches S.sub.7 and S.sub.8 are operated to their upper positions, the operation of the circuit of FIG. 6 is identical to that of the circuit of FIG. 5. If the switches S.sub.7 and S.sub.8 are operated to their lower positions, the switches S.sub.5 and S.sub.6 are connected in parallel operation with respect to output terminal 146, and similarly, the switches S.sub.3 and S.sub.4 are connected in parallel with respect to ouput terminal 142. Accordingly, when switches S.sub.5 and S.sub.6 are operated to their upper positions, concurrent with switches S.sub.3 and S.sub.4 operated to their lower positions, current will flow from the battery 136 through switches S.sub.6 and S.sub.7 to output terminal 146, and from battery 136 through diode 148 and switch S.sub.5 to output terminal 146, through the load 144 into output terminal 142, and therefrom both through switch S.sub.4 to ground and through switches S.sub.8 and S.sub.3 to ground. Assuming that the switches S.sub.3, S.sub.4, S.sub.5, S.sub.6, S.sub.7 and S.sub.8 all have the same current rating, it should be clear that a magnitude of current twice that obtainable from the circuit of FIG. 5 can be supplied to the load 144, but only at a voltage level of E volts, for be necessity the capacitors 150 and 140 are out of the circuit. For reversing the flow of twice rated current through the load 144, the switches S.sub.5 and S.sub.6 are operated to their lower positions, and the switches S.sub.3 and S.sub.4 are operated to their upper positions. For applying zero volts across the load, switches S.sub.3 through S.sub.6 are operated to their lower positions, for example, thereby grounding output terminals 142 and 146. In other words, in operating the circuit of FIG. 6, with switches S.sub.7 and S.sub.8 in their upper positions, a voltage of up to +2E volts can be applied across the load 144, and a magnitude of current equal to the current rating of the switches S.sub.3 through S.sub.8 can be driven through the load. With switches S.sub.7 and S.sub.8 operated to their lower positions, a voltage level of E volts can be applied across the load 144, and a current having a magnitude equal to twice the rated current magnitude of the switches S.sub.3 -S.sub.8 can be supplied to the load 144. Such a circuit may be useful in operating an electric motor, for example, through a range of speeds at different levels of torque.
It should be noted that capacitors 140 and 150 can each be replaced by either a solar cell, a solar cell panel, a battery, a fuel cell, or any other electrical energy storage means. When any such substitution is made for capacitors 140 and 150, the diodes 138 and 148 can be eliminated (assume n=1 for FIG. 5). However, when batteries are substituted for the capacitors 140, 150 in many applications it is desirable to retain the diodes 138, 148 to permit recharging of the batteries at such times that the analogous one of capacitors 140 and 150 are charging, as previously described. Similarly, the battery 136 of FIGS. 5 and 6 can be replaced by either a solar cell, solar cell panel, fuel cell, and so forth.
In FIG. 7, a high-power switching amplifier circuit is shown, suitable for serving as each one of the switches S.sub.3 through S.sub.8 (see FIGS. 4-6). Of course, as previously mentioned, in FIG. 6 the switches S.sub.7 and S.sub.8 can each be mechanical or electromechanical, if desired. A detailed explanation of the operation of the switching circuit of FIG. 7 is found in my copending application U.S. Ser. No. 829,334, filed Aug. 31, 1977, for HIGH-POWER SWITCHING AMPLIFIER. Reference is made to FIG. 6 of this high-power switching amplifier application, which figure is identical to the circuit shown in FIG. 7 of the present application, even as to reference designations. For purposes of this discussion, it should be noted that the switching circuit of FIG. 7 is preferred for use in providing the switching functions of each one of the switches S.sub.3 -S.sub.8, for switching current levels up to about 100 amperes at voltages at about 600 volts. For lower power applications, other transistorized switching circuits can be applied for use for providing each one of the switches S.sub.3 -S.sub.8.
In FIG. 7, when a control signal having a positive level of voltage (hereinafter referred to as a level of "1") is applied to the control terminal 33, the NPN Darlington amplifier 37, 39 responds by turning on for substantially connecting output terminal 41 to ground via the main conduction path of the Darlington 37, 39, and the high voltage inverting amplifier 59 responds by producing a low-level or ground signal at point A. At this time, NPN transistor 83 is turned off, and diodes 62, 63, 65 and 67 are forward biased, permitting capacitor 73 to take on charge from the voltage source supplying the voltage applied to operating voltage terminal 45. When the control signal goes low (hereinafter referred to as level "0", the Darlington amplifier 37, 39 turns off, and the inverting amplifier 59 responds by changing the level of its output signal to a positive voltage. When point B is allowed to go positive (no longer held at a negative potential), diode 62 becomes back biased, and the current flowing through resistor 75 flows into the base electrode of and causes NPN transistor 83 to turn on. At the time of turnon of transistor 83, the speedup capacitor 77 appears as a short-circuit or closed conduction path, causing resistors 79 and 81 to be placed in parallel at the instant of turnon, and current flows from operating terminal 45 through the conduction paths including resistors 81, and resistor 79, in series with capacitor 77, the main conduction path of NPN transistor 83 (collector-emitter current path), into the base electrode of NPN transistor 27, thereby turning on the Darlington amplifier 27, 29. When the Darlington amplifier 27, 29 so turns on, current flows from the operating terminal 45 through the main current path of the Darlington amplifier 27, 29 to the output terminal 41, raising the level of voltage at the output terminal to a positive level, permitting capacitor 73 to begin discharging initially through the circuit of resistor 81 in parallel with a series circuit of resistor 79 and capacitor 77, the main current path of transistor 83, into the base electrode of NPN transistor 27. Once the speedup capacitor 77 becomes appreciably charged, it appears as an open circuit, effectively removing resistor 79 and itself from the parallel connection with resistor 81. Therefore, when this occurs, the effective resistance of the parallel circuit is increased to the value of resistance of resistor 81 through which all of the current is now passing. The speedup circuit of resistor 79 and capacitor 77 is known in the art, enhances the turnon time for transistor 83, and accordingly also the turnon time of the Darlington amplifier 27, 29. The capacitor 73, while discharging into the Darlington amplifier 27, 29, acts to increase the level of voltage applied to the base electrode (voltage at terminal 41 plus voltage across capacitor 73) of NPN transistor 27 to ensure that the Darlington amplifier 27, 29 goes into saturation for substantially applying the operating voltage connected to terminal 45 to output terminal 41. Resistors 69 and 38 are current-limiting resistors, and resistor 61 serves as an isolation resistor.
Assume that each one of the switches S.sub.3 through S.sub.8 are provided by a transistorized switching circuit such as shown in FIG. 7. In such a case, six individual control signals herein designated as C.sub.3 through C.sub.8, must be applied to the respective control terminals 33 of each one of the switches S.sub.3 through S.sub.8, respectively, for operating these switches to produce a desired waveform. A controller, such as the block 152 shown in FIG. 8, is required to supply the control signals C.sub.3 through C.sub.8. In those applications where programmability is not important, that is, where only a single waveform is desired to be synthesized from a DC voltage source 136, the controller 152 can be hardwired digital logic. If it is required that any given one of a plurality of waveforms be synthesized at a given time, the controller 152 can be provided by a microprocessor, the microprocessor being programmed for producing the desired waveform. As shown in the State Table given below, the level of the output signal produced across a load for different combinations of a "1" state or "0" state for the control signals C.sub.3 -C.sub.8 for FIGS. 4-6, are as follows:
The high-power switching amplifier circuit of FIG. 7 is an inverting switching amplifier. Accordingly, if a noninverting transistorized switching amplifier is applied for use for providing the switching functions of the switches S.sub.3 through S.sub.8, the levels of the control signals given in the State Table above must be inverted, that is, "1" levels will become "0" levels, and "0" levels will become "1" levels.