This invention relates generally to connectors and specifically to twist-lock connectors. In the prior art twist-lock flanged connectors and the like have been known, commonly employing axial movement of one part with respect to the other for post-twist locking, as in socket-and-bulb electrical connections. It is also realized that flange-connectable parts employing rotation can be held against unlocking rotation by an external threaded-ring as in some electrical connectors.
However, connection of mass produced relatively larger components, particularly of thermoplastic, presents different problems of weight, stiffness, cost, complexity, reliability, appearance and function from those of electrical connections, as, in the present example, in assembly-line connection of filament trimmer motor housings with respective safety shields which guard the user against flying debris during cutting.
Not only must a filament trimmer housing-to-shield connection in accordance with objects of the present invention be lightweight, low cost, simple, durable and reliable, attractive in appearance, adaptable to various materials and safely shielding in operation; it must also in accordance with objects of this invention be capable of two-second, two-hand manual assembly, so to speak, without the use of tools while being tamper-proof but positive in diassembly to discourage users from removing the safety shield, yet permitting disassembly by authorized repairmen without the use of tools.
Further objects are to provide a system as described which is failsafe in having a plurality of independent lockings providing at diametrically opposed locations successive rotational securance practically ruling out accidental release of all at the same time, but making possible skillful "three-handed" simultaneous release of all at the same time.
Still a further object is to provide a system as required which affords to the knowledgeable a relatively easy mode of deliberate successive-release as compared with the simultaneous release.
And yet a further object is to provide a system as described which has asymmetry in rotational relation of the parts preventing mis-assembly.
The above and other objects and advantages of this invention will become more apparent on examination of the following description, including the drawings in which like reference numerals designate like parts:
FIG. 1 is an exploded isometric view of parts of an embodiment of a filament trimmer employing this invention;
FIG. 2 is an assembled view of the same parts;
FIG. 3 and FIG. 4 are bottom plan successive views respectively of initial and final positions of assembly of details of the previous Figures;
FIG. 5 is a view taken at 5--5, FIG. 4;
FIG. 6 is a view like FIG. 4, showing a typical initial step in disassembly but of a second embodiment,
FIG. 7 is an isometric view from above of the FIG. 2 showing, and
FIG. 8 is an isometric detail of a modified embodiment adapted from analogous location in the FIG. 1 showing.
FIG. 1 shows the invention embodied at 10 in a vegetation filament-trimmer having a first part or motor housing 20 and a second part or debris shield 22, shown disassembled but in assembled orientation.
Assembly requires, as will be seen, rotating the two parts to a different relative orientation, forcing them together axially, and then rotating them to the assembled orientation shown.
Cutter head 24 (phantom lines) which mounts the filament 26 for drive by the motor is not a part of this invention and may be of any suitable size, either requiring or not requiring assembly subsequent to assembly of the housing and shield.
Similarly, the shield preferably includes a downward ring 28 concentric with and beyond the cutter head but above the filament swing, and a skirt 30 around the oncoming-sweep side and the rear.
The motor housing has a circular bottom periphery terminating below a backup ring 31, for the skirt when attached, in flanging structure or male flange structure having plural interruptions 32, 34 defining plural outwardly radial flanges 36, 38.
The shield includes an apertured, generally planar portion 40 having an inner perimeter providing inward of female flanging structure or female flange structure 42 complementary to the male flanging structure of the motor housing for coupling with it. Areas like that designated at 44 may be considered as interruptions dividing the flanging structure into plural flanges 46, 48. In each interruption, in the preferred embodiment, a set of three locking fingers 50 protruding radially inwardly and axially to some extent relative to the motor housing flanges provides means for preventing accidental disassembly through relative rotation of the parts after assembly. Upstanding knobs as at 51 provide a contour through the extra thickness which by axial offset relative to the flange structure prevent upside down assembly. Between each locking finger of each set, a guide finger 52 may be provided; these protrude in similar manner to and generally in plane with each locking finger, but only protrude as far as periphery of the motor housing flanges. Each of the inner ends 52' of the guide fingers preferably has a concavity contoured for guiding on the motor housing flange periphery.
Slots 54 separate the fingers from each other and the flanges of the shield structure.
"Nylon," ABS and polypropylene thermoplastic or the like are suitably rigid for the shield and housing and are resilient as required for biasing the relatively thin, flat locking fingers into plane after flexure.
As will be seen next, the locking fingers must flex axially away from the housing flanges when the housing and shield are forced together axially in the first assembly step, and must bias or be biased into the housing flange interruptions when the housing and shield are relatively rotated in the second and final assembly step.
FIG. 2 shows the assembled relation of the housing and shield 20, 22 by means of the associated flange and finger structures.
Assembly Steps
FIG. 3 shows the first position of assembly with the locking fingers 50 oriented over and flexed up by pressure against the housing flanges 36, 38 and the guide fingers 52 guiding on the housing flange and centering the contact as the housing 20 and shield 22 are forced together.
FIG. 4 shows the next and final step of assembly; rotation of the housing 20 relative to the shield 22 while the axial pressure is maintained, so that the shield flanges 46, 48 pass behind the housing flanges 36, 38 and the locking fingers 50 of the shield pass into position over and bias into plane in the housing flange interruptions 32, 34 at 51.
It will be evident that for this assembly axial pressure can be applied by holding the housing in one hand and the shield in the other and that the parts can then be relatively rotated without changing grip to complete the assembly. No other tools than two hands are necessary and the parts can be connected in as little as two seconds in production. If desired, rotation can be made in either direction to assemble (or to disassemble as will be seen).
FIG. 5 shows a developed section through the locking fingers 50 and the guide fingers 52, also showing the flanges 36, 38 of the housing 20 and the flanges 46, 48 of the shield 22, in the locked-together position, and the backup ring 31 integral with the housing.
FIG. 6 shows in asymmetrical, all guide finger embodiment 600, a first step in disassembly, typical of all embodiments, the simultaneous lifting of the indicated two of the locking fingers 650, positioned in opposed interruptions of the housing flanging in such locations as, when lifted, to permit limited relative rotation of the housing and shield.
The simultaneous lifting of locking fingers is a "three-handed" operation in that the next step, relative rotation of the housing 620 and shield 622 requires gripping and twisting of shield relative to the housing while the two locking fingers are held in the lifted position. This is best done with the housing immobilized by a clamp or the like represented by the mechanical-grounding symbol, and passes the lifted locking fingers safely over the housing flanges. Successive stages of disassembly require similar lifting and twisting to free the other locking fingers in turn. Obviously all locking fingers could be lifted to free them simultaneously; if broad guide fingers are used as in the first embodiment they advantageously make this difficult, to make accidental lifting in such manner during operation a practical impossibility.
Asymmetry in disposition of the opposed interrupted-flange and finger structure, as exemplified by the lesser number of fingers on one side in this Figure, prevents misassembly by orientation 180.degree. out of proper phase. As indicated, upside-down orientation of the shield is made impossible by offset of the finger knob and flange structure in the axial direction.
Obviously, few locking fingers can be used, and all fingers can be locking fingers as in embodiment 600, if desired. Only one locking finger, preferably broad, will offer some degree of operability but not the optimum of balanced securance preferably provided. Two are better even if only biased interruption of the housing flanging, and better yet if in opposite locations. Four are good but more offer better reserve in either direction as backup should some accidentally be disengaged, and discourage tampering.
When guide fingers are used, one guide finger will serve to some degree, but oppositely located guide fingers are more effective in centering and plural fingers on each side guide best.
FIG. 7 shows that the slots additionally function to give an attractive appearance of the assembly from the top.
FIG. 8 shows a structural provision located for preventing relative rotation of the shield and housing in the wrong direction by permitting rotation in only one direction in the form of a preferably integral stop 856, closing the space between elements 831 and 838 at one end of the flanging on one side. If desired, the same provision can be made at a diametrically opposed location in the other flanging. Proportion of the flanging structure is altered as necessary to accommodate the circumferential extent of the stop.
This invention is not to be construed as limited to the particular forms disclosed herein, since these are to be regarded as illustrative rather than restrictive. It is, therefore, to be understood that the invention may be practiced within the scope of the claims otherwise than as specifically described.