Space Divider for Cartons and the Like

Various types of spaced dividers for cartons and the like have been disclosed in the patented prior art, which are formed from blanks of sheet material such as corrugated cardboard or the like, as evidenced, for example, by the patents to Nederveld No. 3,738,561, Wharton No. 3,871,569, and Hecks No. 3,985,286.

In general, the known dividers are of relatively complex construction requiring the provision of cooperating locking tab and slot means for effecting assembly, and are not designed to withstand relatively large loads parallel with the longitudinal axes of the cell chambers.

The present invention was developed to provide an improved multi-cell space divider that is readily assembled from a single blank of sheet material and which is designed to support appreciable load applied in a direction parallel with the longitudinal axes of the cell chambers.

Accordingly, a primary object of the present invention is to provide an improved multi-cell space divider that is formed from a single rectangular blank of sheet material containing vertical first score lines that define front, rear and a pair of opposed side panels, one of said panels containing means defining a horizontal first fold line, and the remaining panels each containing a horizontal first cut colinear with the first fold line, thereby to divide the panels into upper and lower panel sections. When the panels are folded about the first score lines to define a vertical tube of rectangular cross-sectional configuration and the free ends of the panels are connected together, the upper cell unit is foldable about the first fold line relative to the lower cell unit to a position in which the external surfaces of the panel sections joined by the first fold line are in contiguous engagement, thereby to define a multi-cell divider unit.

In accordance with a more specific object of the invention, another panel of the blank may contain a second fold line at a higher elevation than the first fold line, the remaining panels each containing a second cut colinear with the second fold line, whereby when the panels are folded to define the tube, a third cell unit is defined that is foldable about the second fold line to a position in which the external surfaces of the panel sections joined by the second fold line are in contiguous engagement. In like manner, a plurality of successive hingedly connected cell units may be formed from a single blank.

According to another object of the invention, the rear panel may comprise a pair of rear panel sections that are joined at their adjacent ends, a divider panel being connected with the free end of one rear panel section and being foldable to extend transversely of the tube between the front and rear panels, whereby each cell unit is divided into a pair of cells.

A further object of the invention is to provide a multi-cell divider unit of the type described above, in which a plurality of cell units are joined together by parallel hinge connections, the panel sections parallel with the hinge connections containing aligned bores for receiving an elongated object to be supported, such as a fluorescent lamp, for example.

The assemblied multi-cell space divider has a rectangular outer configuration to permit insertion within a carton, thereby to reinforce the carton and also to divide the same into a plurality of cells. Thus, the cartons, which are reinforced longitudinally of the cells, may be stacked to high heights, and if a carton should be stacked in overhanging relation or out of alignment in a pallet pattern, the weight weill be carried by the inner cells. The space divider may be used for protectively receiving individual objects such as fruit, or materials in bags or in bulk. The space divider adds wall strength for receiving bulk packs of dry eggs and other powdered goods.

Other objects and advantages of the invention will become apparent from a study of the following specification when viewed in the light of the accompanying drawing, in which:

FIG. 1 is a plan view of a first embodiment of a blank for use in forming the cellular space divider means of the present invention;

FIGS. 2 and 3 are perspective views illustrating the intermediate assembly steps in forming the cellular divider means from the blank of FIG. 1;

FIG. 4 is a perspective view illustrating the assembled divider means mounted in a carton;

FIG. 5 is a sectional view taken along line 5--5 of FIG. 4;

FIGS. 6 and 7, FIGS. 8 and 9, and FIGS. 10 and 11 are perspective and top diagrammatic views of various modifications of the space divider of FIGS. 1-5;

FIG. 12 is a plan view of a second embodiment of a blank for forming the cellular divider means of the present invention;

FIGS. 13 and 14 are perspective views illustrating the assembly steps for forming the blank of FIG. 12 into the cellular divider means;

FIG. 15 is a top plan view illustrating the completed cellular divider mounted in a carton; and

FIG. 16 illustrates the manner in which the divider means of FIGS. 1-5 may be used as a support for fragile objects, such as fluorescent lights.

Referring first, more particularly to FIGS. 1-5, the multicell space divider of the present invention is formed from a rectangular blank 2 of a suitable sheet material. In the illustrated embodiment, the blank 2 is formed of corrugated cardboard, although other sheet materials such as paper board or a laminate of paper, foil, and/or a synthetic plastic material might be used as well. The blank 2 contains vertical first score lines 4 that define a front panel 6, a pair of side panels 8 and 10, and a rear panel 12. The blank 2 also contains a second score line 14 that defines a locking tab 16. As shown in FIG. 1, the rear panel 12 contains means defining a first line of fold 18, and the remaining panels contain a line of first cut 20 colinear with said first line of fold 18. As shown in FIG. 1, the cut 20 extends completely across the first side panel 8, completely across the front panel 6, and substantially completely across the second side panel 10, and a line of weakness 22 is formed in the locking tab 16 colinear with the first line of fold 18. Thus, the first line of fold 18 and the first line of cut 20 define in the blank 2 the panel sections 6a, 8a, 10a, and 12a, and the line of weakness 22 defines in the locking tab 16 the locking tab section 16a. Similarly, the front panel 6 contains a second line of fold 24 at a higher elevation than the first line of fold 18, each of the remaining panels containing a second line of cut 26 that is arranged colinearly with respect to the second fold line 24 and which extends substantially completely thereacross. The locking tab 16 is provided with a line of weakness 28 colinear with the second line of fold 24. Thus, the second line of fold and the second cuts define in the blank the panel section 6b, 8b, 10b, and 12b, and the line of weakness 28 defines the tab section 16b. The rear panel 12 contains means 12 defining a horizontal third line of fold 30, and the remaining panels contain a third line of cut 32 colinear with the third line of fold 30, the locking tab 16 containing the colinear line of weakness 34. Thus, the blank 2 is further divided into the panel sections 6c, 6d, 8c, 8d, 10c, 10d, and 12c, 12d, and the locking tab 16 is divided into the sections 16c and 16d.

To assemble the multi-cell space divider from the blank 2, the panels are folded about the vertical score lines 4 into the configuration of a hollow tube of rectangular horizontal cross-section as shown in FIG. 2. The locking tab 16 is secured to the inner surface of the side wall 10 (for example, by means of a suitable adhesive). Referring now to FIG. 3, the hingedly connected cell units 36a, 36b, 36c, and 36d -- that are hingedly connected together by the first, second, and third lines of fold 18, 24, and 30 -- are folded about the fold lines to positions in which the outer surfaces of the panel sections joined by the fold lines are in contiguous surface engagement. Consequently, the assembly of cell units has a rectangular outer peripherial configuration to permit the cell assembly to be inserted within a carton 30 as shown in FIGS. 4 and 5. As is shown in FIG. 5, not only is the carton interior divided into a plurality of cells, but also the carton is reinforced in the vertical direction and both horizontal directions. Consequently, the resultant divided cartons are suitable for stacking to relatively high heights without the possibility of crushing or damaging the products contained therein. Referring to FIGS. 6-10, it will be apparent that various space divider cell configurations may be obtained depending on the number of cell units defined from the rectangular blank, and depending on those panels of the resultant tube that contain the lines of fold. For example, in the divider of FIGS. 6 and 7, three cell units 136a, 136b, and 136c are defined, the cell units 136a and 136b being hingedly connected by a line of fold 124 contained in the front panel, and the cell units 136b and 136c being hingedly connected by a horizontal line fold 130 contained in the rear panel. In the two-cell divider of FIGS. 8 and 9, the front panel contains a horizontal line of fold 224 about which the upper cell unit is pivoted to a position in which the external surfaces of the panel sections on opposite sides of the line of fold are in contiguous engagement as shown in FIG. 9. As shown in FIGS. 10 and 11, the lines of fold may be contained in various panels so that the cell units 336a, 336b, 336c, and 336d may be folded to define a square.

Referring now to the embodiment of FIG. 12, the blank 402 contains first vertical score lines 404 that define front panel 406, first side panel 408, second side panel 410, and a pair of rear panel sections 412' and 412" that are connected with adjacent ends of the side wall panels 408 and 410, respectively. In this embodiment, a divider panel 413 is provided that is connected with the adjacent end of the rear panel section 412' by the second score line 414, a locking tab 416 being connected with the free end of the divider panel by the third score line 415. The front panel 406 contains means defining a horizontal first line of fold 424, the remaining panels containing first cuts 420 that are colinear with the first line of fold 424. In the illustrated embodiment, the fold defining means comprises a pair of hinges 424 that connect the front panel sections 406a and 406b. Similarly, the rear panel section 412' and 412" contain horizontal fold defining means 430, the remaining panels containing second cuts 432 that are colinear with the second line of fold. As shown in FIG. 12, the fold defining means 430 defined in the rear panel sections 412' and 412" are in the form of a pair of hinges.

In order to form the blank 402 into the multi-cell space divider, the panels are folded about the vertical score lines to the hollow tube configuration of FIG. 13, the overlapping edge of the rear panel section 412" being adhesively secured to the adjacent external surface of the rear panel section 412', and the divider panel 13 extending transversely across the tube parallel with the side panels 408 and 410. The locking tab 416 at the free end of the divider panel is secured to the inner surface of the front panel 406. The cell units 434a, 434b, and 434c are pivoted about their respective hinge means 424 and 430 as shown in FIG. 14, whereupon the external surfaces of the panels connected by the hinge means are brought into contiguous surface engagement, whereupon the outer peripheral of the multi-cell space divider has a rectangular configuration for insertion within a carton 440 as shown in FIG. 15. It will be apparent that owing to the provision of the transverse divider panels 413a, 413b, and 413c, each cell unit is divided into a pair of cell chambers.

Referring now to FIG. 16, it will be seen that if those panels of the cell units that are arranged parallel with the lines of fold are provided with a plurality of aligned apertures 560, the multi-cell assembly may be used as a support for an object 562 (such as a fluorescent lamp) that is axially introduced through a series of aligned apertures contained in the panels.

While in accordance with the provisions of the Patent Statutes, the preferred forms and embodiments of the invention have been illustrated and described, it will be apparent to those skilled in the art that various changes may be made without deviating from the inventive concepts set forth above.