Background of the Invention
This invention relates to apparatus for securing steel coils, and more particularly to apparatus for supporting and securing steel coils to platforms for handling, transportation, and the like.
In one form of freight transportation now in use, cargo is secured to a flat trailer bed and the trailer is pulled over the road by a tractor, or over the rail by a flat car on which the trailer is mounted in "piggy-back" fashion. This method of transportation is desirable in the shipping and handling of steel coils, but has not reached its full potential for such use due to a number of factors.
Specifically, commercial size steel coils normally range from 24 or more inches in width, from 30 to 56 inches in diameter, and typically weigh in the neighborhood of 23,000 pounds, depending on coil size and material. The coils are thus very heavy and are frequently in awkward or unstable configuration, due to erratic diameter and width combinations. When under way, as during transportation, the coils exhibit substantial inertia and this, coupled with their configuration, makes it difficult to secure them handily, without potential damage to them, and safely, without danger of their coming loose. For example, a coil may be about 24 inches in width and about 48 inches, or more in diameter. Coupled with its weight of several thousand pounds, these characteristics make it relatively unstable, as it rests on its side (as opposed to its flat end). Abrupt stops or collisions would tend to topple it if it was not adequately secured.
The Open Top Loading Rules Committee of the Association of American Railroads (A.A.R.) has produced rules governing the construction and performance of all coil securement systems which will be used in inter-rail "piggy-back" transportation. Such systems must satisfy Section 7 of the A.A.R. Rules Governing the Loading of Commodities on Open Top Cars. Currently, applicants are aware of two prior securement systems which have been tested to current satisfaction of the present rules. The first of these is a system known as "wood blocking," wherein a wooden "cradle" is built around the coil in accordance with the specifications in Section 7 of the A.A.R. Rules. The second of these is a system wherein three tracks are placed in a flat bed trailer and chain securing anchor-winches are movable within the tracks to provide chain anchorage of loads at desired angles.
Each of these systems has inherent disadvantages. In the wood blocking system, "cradles" must be constructed for each coil transported, requiring time, labor and material expense. In the other system, wood or other blocks must also be used to block the coils from rolling, for example.
Of course, other railroad car systems for mounting coils have been devised, such as specially outfitted coil carrying cars, for example, but these lack the versatility of "piggy-back" transportation.
It has thus been one objective of this invention to provide improved apparatus for supporting and securing cargo on transportation and handling platforms.
A further objective of the invention has been to provide improved apparatus for supporting and securing steel coils to flat bed trailers for use in "piggy-back" transportation.
A further objective of the invention has been to provide an improved method of loading and securing cylindrical objects such as steel coils, to supporting and handling platforms.
A further objective of the invention has been to provide improved components for use in a steel coil securing system.
A still further objective of the invention has been to provide a coil or load securing system whereby multiple loads or coils of widely varying size can be safely and positively secured with only minor adjustments to the system.
A further objective of the invention has been to provide an improved steel coil securing apparatus for flat bed trailers and including improved apparatus for storing coil supporting chocks, when conversion to a flat trailer bed is desired.
Summary of the Invention
To these ends, a preferred embodiment of the invention comprises a pair of spaced parallel tracks mounted to a supporting platform such as a pallet or a flat bed trailer. Coil supporting chocks are slidably mounted to the tracks. Two end chocks are selectively fixed to respective tracks, opposite one another, for supporting one end of a steel coil, for example. Adjustable chocks are disposed opposite one another in respective tracks to support an opposite end of the coil. These chocks are connected to an anchor means (which is slidably mounted, but selectively secured, to the respective track), via operable means for moving the adjustable chock against the coil end and holding it there. The adjustable chocks are thus held against movement along the track via their connection to the selectively fixed anchor means.
In use, the chocks are preliminarily placed in position to receive a particular coil or other cargo load. The load is then placed on the chocks, and the adjustable chocks are moved against the load to finally secure it. Flexible ties such as chains are used to secure the coils to the respective chocks.
The invention contemplates securement of a plurality of different size coils and to this end further includes a pair of multi-intermediate chocks, each multi-intermediate chock disposed opposite the other, in respective tracks, and between a respective end chock and adjustable chock in the same track. The multi-intermediate chocks support abutting ends of two differently sized coils, while the end chocks support a forward end of a first coil and the adjustable chocks support a rearward end of a second, different coil.
To provide versatility, for accommodation of varying coils or other loads, the chocks are movable along the tracks to any number of varied positions, being slidably held therein by elongated "I"-beam retainers uniquely cooperating with the particular track structure. Specifically, each track includes two elongated side walls, joined by a connecting web, intermediate upper and lower side wall edges. Elongated projections extend inwardly from each side wall, intermediate the upper side wall edge and the connecting web, but terminate at an edge short of the opposing projection to define an elongated slot. An "I"-beam retainer is fixed to each chock and resides in a track such that the bottom flange slidably engages the connecting web to support the chock thereon. The upper flange of the "I"-beam retainer overlies, but is spaced from, the side wall projections and is connected to the bottom flange via an elongated vertical web. Outside edges of both upper and lower flanges slidingly engage a surface of one side wall to prevent the vertical web from engaging the edges of the side wall projections.
In order to convert the flat bed trailer, for example, from a coil-transporting adaptation, to a flat bed as when other cargo is to be handled, the spaced tracks include movable chock storage areas which include pivotable track sections. Chocks are slid onto these sections which are then pivoted beneath the upper surface of the flat bed to store the chocks in a "well". Baffle plates are automatically positioned between the normal load bearing track sections and the storage track sections to prevent remaining chocks from sliding off the tracks when the storage section is in a storage position.
These and other objectives and advantages will become readily apparent from the following detailed description and drawings in which:
Description of the Drawings
FIG. 1 is a perspective view of a preferred embodiment of the invention adapted for use on a flat bed trailer;
FIG. 2 is a cross-sectional view, taken through a central position of the trailer bed of FIG. 1, illustrating pertinent features of the invention;
FIG. 3 is a break-away perspective view of the rearwardmost adjustable chocks and anchors at the rear end of the trailer of FIG. 1;
FIGS. 4 and 5 illustrate details of a multi-intermediate chock;
FIG. 6 is a cross-sectional view of a track in elevation;
FIG. 7 is a cross-sectional end view of a track and shows an "I"-beam chock retainer therein;
FIG. 8 is a cross-sectional illustrative view of a storage section taken along lines 8--8 of FIG. 1 and showing representative chocks thereon; and
FIG. 9 is a cross-sectional view taken along lines 9--9 of FIG. 8.
Turning now to the drawings, the coil securement apparatus 10 is shown mounted on a flat bed trailer 11. While the invention herein will be described in connection with its use on a flat bed trailer, it should also be appreciated that the invention is readily adapted for use on any cargo or load supporting platform such as, for example, a railroad car of the flat car or gondola car type, or on a pallet which could be loaded onto a trailer, railroad car or other transportation or cargo handling means.
As shown in FIG. 10, a preferred embodiment of the invention is constructed to support and secure two coils 12 and 13 on the trailer 11, although the preferred embodiment is able to handle a single coil as well. The coils vary greatly in diameter and width (i.e., length) but this constitutes no problem since the invention readily handles such variations as described herein.
Essentially, the invention contemplates two spaced, parallel tracks 16 and 17 mounted in the trailer 11. For clarity, track 16 is referred to as a right-hand track and track 17 is referred to as a left-hand track, as viewed from the rearward end 18 of the trailer 11. The invention further contemplates selectively fixable end chocks 20 and 21, multi-intermediate chocks 22 and 23, adjustable chocks 24 and 25, and anchoring means comprising anchoring chocks 26 and 27. For clarity, chocks 20, 22, 24 and 26 are considered to be right-hand chocks while chocks 21, 23, 25 and 27 are considered to be left-hand chocks as viewed from the rearward end of the trailer 18. The tracks 16 and 17 constitute load bearing sections which are aligned with non-load bearing sections of tracks 30 and 31. The storage sections are shown in FIGS. 8 and 9 and will be discussed hereinafter in more detail.
Turning now to a description of the coil supporting chocks, various features thereof are shown in FIGS. 1 through 5. FIG. 2 is representative of the construction of each chock, although various ones of the chocks incorporate further features as well. The chocks each comprise a relatively flat bottom plate 34, and an inclined coil supporting plate 35, like surfaces and elements in each chock being identified on the drawings by the same reference numeral. Each of the chocks incorporates reinforcing elements such as at 36, the reinforcing elements supporting the coil support plate 35. In use, the bottom plates 34 of the chocks are generally horizontally disposed while the inclined coil supporting plates 35 are inclined to the horizontal and downwardly toward a central part of the trailer 11, in order to support coils against rolling transversely of the trailer.
Turning now to a description of the tracks 16 and 17, and the trailer bed in which they are mounted, the track is best seen in FIGS. 6 and 7. The tracks include generally vertically disposed side walls 40 and 41 connected by a connecting web 42 intermediate the upper edges 40a and 41a and lower edges 40b and 41b, as shown in FIG. 7. The track further includes opposite side wall projections 43 and 44, each of which extend inwardly of their respective side wall and terminate in elongated edges 45 and 46, respectively, to form an elongated slot 47 therebetween as seen in FIG. 3. It is convenient to form the track from a high strength aluminum by an extrusion process and thereafter to cut or mill it as described herein. Of course, it could be formed of other materials or processes.
In a preferred embodiment of the invention, the track is mounted in a flat bed trailer 11. The trailer includes elongated main support beams 50 and 51, and a plurality of supporting cross-beams 53. The mounting of the track to the trailer is best shown in FIG. 6. Normally, the trailer bed comprises an upper flat load supporting surface 54 made up, for example, from a plurality of wood strips such as treated hard-wood planking or other wooden flooring. When the tracks are to be mounted on a trailer bed, several planks adjacent the inward upper edges of the beams 50 and 51 are removed to make room for the track (or, of course, the track is simply inserted and mounted prior to the time the floor or surface 54 is assembled to the trailer).
FIG. 6 shows a typical track 16 as mounted on the cross-beams 53 of the trailer. Each track includes a plurality of cut-outs 56 to accommodate the upper flanges of the cross-beams 53. The track is laid on the cross-beams 53 and is secured thereto by means of braces 57 which are bolted, as at 58, to the lower portions of the respective side walls 40 and 41 of the track as shown in FIG. 7. To further support the tracks on the cross-beams, small bracing angles 59, as seen in FIG. 2, are attached to the upper surfaces of the cross-beams and support the outer side walls of each track.
In order to slidably mount each of the chocks to the tracks, each of the chocks is provided with an elongated "I"-beam chock retainer 65, best seen in cross-section in FIG. 7. The "I"-beam chock retainer 65 comprises a bottom flange 66 and a top flange 67 connected to each other via an elongated, vertically disposed web 68. The bottom flange 66 and the top flange 67 have outer edges 66a and 66b, and 67a and 67b, respectively. The dimensions of each of the bottom and top flanges is such that the outer edges, for example 66a and 67a, will engage the side wall 40 prior to such time as the web 68 would engage the elongated edge 45 of the side wall projection 43. In like manner, the width of the flanges is such that the outside edges 67a and 67b will engage the side wall 41 of the track prior to the time the web 68 would engage the elongated edge 46 of the side wall projection 44. Moreover, and as specifically shown in FIG. 7, the structural and cooperative relation of the "I"-beam retainer 65 to the track is such that the bottom of the "I"-beam retainer rests on the connecting web 42, while the upper flange 67 of the "I"-beam retainer overlies, but does not engage, the side wall projections 43 and 44. Screws 68a serve to attach the "I"-beam retainers to the chocks.
As shown in FIG. 2, when the chocks are loaded, the "I"-beam retainer provides major support for the chocks upon the connecting webs 42, the respective outer edges of the upper and lower flanges of the "I"-beam chock retainer engaging the outer walls of the tracks before the webs 68 of the retainers can engage the edges of the projections 43 or 44. This insures, for example, that the "I"-beams will not be obstructed by the edges of the projections 43 and 44 when it is desired to move the chocks along the track.
In addition to these features, each track is provided with a series of oppositely disposed, transverse slots 48 for providing means by which certain of the chocks can be selectively fixed against movement along the tracks. Such slots can be cut into the side wall projections after the track is extruded.
Turning now to a description of the chocks 24 and 25, and the anchoring means or chocks 26 and 27, the structure of these components is best shown in FIG. 3. Each of the chocks 24 and 25 include an inclined coil support plate 35 and a coil end abutment member 70, which is supported and reinforced by a plurality of reinforcing members such as shown at 71. The chock 24 further includes a chain retaining means 75 and a chain tightening means 76.
The chain retaining means 75 includes a chain stop abutment member 77 having a chain receiving aperture 78 therein. A slidable chain stop 79 is positioned beneath the stop abutment plate 77. When a chain, such as that shown at "C," is extended through the aperture 78, the slidable chain stop 79 can be moved to the left and into the position shown in FIG. 2, wherein a slot 80 of the slidable chain stop 79 engages a chain link L-1 to hold the chain against upward movement by virtue of the stop's engagement with following link L-2. When the chain is tensioned, the stop 79 is drawn against abutment 77. A small "ear" 79a prevents the stop 79 from sliding rearwardly out of chain retaining position. Relaxation of the chain permits the "ear" to drop from engagement with abutment 77 and thus the stop 79 can be released.
On the other hand, the chain tightening apparatus of chock 25 includes a U-shaped member 81 connected to a chain link L-3. The member 81 is non-movably connected to a plate 82, and a bolt 83 extends through a plate 82 into a cylindrical member 84 which is mounted in a chock 25 via the cylindrical mounting plates 85. After the chain has been pulled over the top of a coil such as, for example, in FIG. 2, and is latched by retainer 75, the chain tightening means 76 is operated to tighten the chain over the top of the coil by turning the bolt 83. Of course, the cylinder mounting plates 85 comprise apertures for rotatably receiving the cylinder 84. The rotatable cylinder can thus be pivoted to permit chain positioning over coils of varying diameters. Each of the chocks 20, 21, 22, 23, 24 and 25 is provided with at least a chain retaining means or a chain tightening means 75, 76 in order to secure coils thereon. Thus, for example, each of the chocks 21, 23 and 25 include chain tightening means 76, while each of the chocks 20, 22 and 24 include chain retaining means 75. The multi-intermediate chocks 22 and 23 respectively contain two of the respective chain retaining or tightening means 75 and 76.
Each of the end chocks 20 and 21 and each of the anchoring means or chocks 26 and 27 are provided with means for securing the chocks against movement along the tracks. These means comprise, in each chock, two stop tabs 86 and 87, shown in partial detail only in the anchoring means 26 and 27 in FIG. 3. The tops of the stop tabs are connected by a connecting bar 88, and the tabs are operated by a stop tab handle 89. To accommodate the stop tabs 86 and 87, slots 90 are provided in the respective "I"-beam retainers of the chocks. The slots extend through the top flange of the "I"-beam retainer, through the vertical web, and into the bottom flange of each "I"-beam retainer.
When it is desired to selectively secure a chock to a track, the chock is moved to a position which corresponds to the transverse slots 48, at some position along the track. The stop tab handle is then lowered to lower the stop tabs through slots 48, the side wall projections 43 and 44 and partially through the "I"-beam retainer. Accordingly, the chocks 20 and 21, and the anchoring means 26 and 27, can be fixed at various positions along the tracks 16 and 17.
As shown in FIG. 3, the chocks 24 and 25 are not provided with stop tabs, but are secured to the anchoring chocks 26 and 27 via an operable connecting screw 91. The screw connecting chocks 26 and 24 is not shown, for clarity reasons, in FIG. 3; however, the screw 91 is shown in detail with respect to chocks 25 and 27. As shown, the screw 91 is threadably engaged in the chock 27 as by a nut 92 and is operably connected or engaged with the chock 25 as by means of an integral portion or collar 93 engaging plate 94 of the chock 25. Thus, when the screw is turned, as by applying a torque to the hex head 95, the adjustable chock is moved against the end of a coil, (assuming, of course, that the anchoring chock 27 is affixed to the track 17). Likewise, chock 24 can be drawn toward chock 26.
In FIGS. 4 and 5, the pertinent details of the multi-intermediate chocks 22 and 23 are shown. Only chock 23 is shown in each Figure, but it will be understood that it is representative of the construction of chock 22, opposite hand. Of course, chock 23 is provided with chain tightening means 76 while the oppositely disposed chock 22 is provided with chain retaining means 75.
Each of the multi-intermediate chocks 22 and 23 is provided with a relatively flat horizontal bottom member 110 and an inclined coil supporting plate 35 comprising coil supporting surfaces 35a and 35b. Each of the chocks is also provided with an "I"-beam chock retainer 65, as already has been described. The multi-intermediate chocks do not include stop tabs, and the chocks are slidably mounted in the respective tracks 16 and 17 by virtue of the chock retainers 65.
Each of the multi-intermediate chocks includes a retractable separator plate 111, which is movable between a projected or extended position, as shown in FIGS. 4 and 5, and a retracted position as shown in phantom lines 114 in FIG. 4. This plate functions to separate the adjacent ends of the two different coils 12 and 13, for example, when multiple coils are mounted on the securement apparatus. Each of the plates incorporates an aperture 112 and is captured within the chock by a rod 113 extending transversely through the aperture. Thus, the rod maintains the plate from extension, much further than is shown in FIG. 4, and yet the aperture permits the retraction of the plate to its retracted position as shown in the phantom lines 114. The bottom plate 110 is provided with inclined surfaces 115 and 116 for cooperation with similarly inclined surfaces 117 and 118 on the plate 111. In use, the separator plate 111 can be retracted by grasping it, such as near its forward corner 119, and by turning the plate generally upwardly so that the rear projection 120 slides beneath the chock plate 121. The plate can then be retracted. To extend the plate from its retracted position 114, the rear projection 120 is simply pushed downwardly so as to move corner 119 in an upward direction where it can be grasped and pulled upwardly and forwardly. The inclined surfaces 115 and 117, and 116 and 118 respectively, cooperate to facilitate extension of the plate.
When only a single coil is to be transported on the securement apparatus, the plate 111 is retracted. The multi-intermediate chock thus presents a relatively flat face to an intermediate portion of the coil and the coil is therefore free to rest on all the chocks.
The end chocks 20 and 21 are constructed similarly to the chocks 24 and 25 except the end chocks include stop tabs, such as those described above, and do not include a positioning screw or cooperating anchoring means. Of course, the selectively fixable end chocks could be constructed with these features for mounting multiple or single coils if the advantages of adjustment were desired on the forward end as well (and assuming such structure could withstand anticipated forces during transportation). Each of the end chocks includes a reinforced coil end or abutment surface as shown, similar to the corresponding elements 70 on chocks 24 and 25.
FIGS. 8 and 9 illustrate the storage of the chocks beneath the upper surfaces 54 of the flat bed 11. In the event that it is necessary to utilize the flat bed of the trailer to carry other forms or types of cargo, the chocks are pivoted beneath the surface 54, where they are out of the way but are ready for immediate use or reconversion of the trailer for coil carrying.
It is anticipated that more than one coil securement system can be used on each flat bed trailer. Thus each coil securement system constitutes at least two sets of chocks, each set of chocks comprising a selectively securable end chock, a multi-intermediate chock, an adjustable chock and an anchoring means or chock associated with the adjustable chock. In this regard, storage areas are provided along the trailer bed in each respective track for all of the chocks which are used on the beds, the number of storage areas depending on the number of securement systems and chocks used on each bed. Since the cross-beams 53 of the trailer are mounted relatively close together, each chock storage area comprises a plurality of pivotable storage tracks, one independent storage track section mounted between the two cross-beams.
When it is desired to store a chock, the chock is moved onto an empty storage track section 30 or 31 as shown in FIG. 8. The storage track sections 30 and 31 are shaped in the form of a rectangular tube having a slot in the top thereof to accommodate the web of the "I"-beam chock retainer. Accordingly, the storage tracks 30 and 31 are mounted in the trailer such that the upper portions 125 and 126 are essentially aligned with the side wall projections 43 and 44 of the respective tracks 16 and 17. Accordingly, the chocks can be easily moved from the tracks 16 and 17 onto a respective storage track 30 or 31.
Each of the storage tracks is connected to a rod member 127 which is pivotally mounted at each end to a plate 128 for rotatably holding the rods 127. The plates 128 are connected to plates 129 which are connected to the webs of the cross-support beams 53. Thus, the storage tracks can be assembled to the trailer by inserting the rods into the plates 128 and 129 and raising the complete unit up into position between the cross-beams 53. The storage sections 30 and 31 can be held in aligned position by stops, not shown, welded to the main "I"-beams for example. As shown in FIG. 9, sections of track 16 can be mounted on the top of the flanges of the cross-beams to provide continuity between the pivotable track sections.
Each of the storage track sections is further provided with a baffle plate 135 at each end thereof. The baffles are connected to the bottom of the storage track, as by welding, and are reinforced by means of a gusset 136. When the storage track is pivoted, as shown in FIG. 8, to a storage position, the baffle plates 135 are raised to the position as shown at the left hand track of FIG. 8. The baffle plates thus block the path which would thus be taken by the "I"-beam retainer of any chock remaining on the track or on an adjacent storage track. The baffle thus prevents any remaining chock from being taken off or from removal from the track via the storage area.
If desired, a steel plate 137 can be secured to the bottom flanges of the main support beams 50 and 51 in order to provide a floor through the chock storage sections. This provides an enclosed well for containing the chocks and chains, for example, against road moisture and debris from beneath the trailer. End plates 138 are provided between the bottom of the cross-support beams 53 and the floor plates 137 to provide ends for the storage well.
In the storage areas, it will be appreciated that the surface 54 of the trailer 11 must be removed to allow the chocks to be pivoted thereunder. In this regard, a removable plate or cover is provided to cover the storage well whether or not the storage section is in use.
In use, as for example with the coils as shown in FIG. 1, end chocks 20 and 21 are selectively secured to the respective track in the desired position. Thereafter, separator plates 111 are extended and the multi-intermediate chocks 22 and 23 are moved into position to receive the coil 12. The coil 12 may be lowered toward the chocks and against the coil end abutments of chocks 20 and 21. The coil is held just above these chocks while the chocks 22 and 23 are manually moved against the rearward end of the coil where the plates 111 abut the end of the coil. The coil is then finally lowered onto chocks 20 and 21 and onto coil support surfaces 35b of the chocks 22 and 23.
Thereafter, the adjustable chocks 24 and 25 are moved to an approximate position for receiving the coil 13 and the stop tabs, associated with the anchoring chocks 26 and 27, are inserted into the track. Further adjustment of screws 91, if needed, places the adjustable chocks in a proper position. The coil is then lowered onto the multi-intermediate chock surfaces 35a, the anchoring chocks 26 and 27, and the adjustable chocks 24 and 25. Thereafter, the chocks 24 and 25 are adjusted via screws 91 to move the respective chocks 24 and 25 against the rearward end of the coil 13 and thereby secure the coil between the retractable plates 111 of the chocks 22 and 23 and the abutment surfaces 70 on the chocks 24 and 25.
Of course, it is not necessary that the anchoring chocks 26 and 27 comprise coil supporting chocks, nor is it necessary that they are mounted between the multi-intermediate chocks and the adjustable chocks. These chocks (26,27) may be modified to comprise simple anchoring means for chocks 24 and 25, and may be disposed on either side of chocks 24 and 25 as will be appreciated.
In addition, of course, and where only one coil is to be mounted, the multi-intermediate chocks may be omitted. If not omitted, of course, the plates 111 are simply retracted to provide flat support for the coil. After the coil or coils have been loaded onto the chocks, the respective chains as shown are drawn around the coil to securely mount them thereon.
Accordingly, the invention provides a cargo securing system and apparatus for fastening, in particular, steel coils on flat bed trailers in a safe and secure manner for piggy-back transportation, whereby the trailer is either pulled over the road by a truck, or is mounted on a railroad flat car. Alternatively, the invention may be used with or without the storage track feature on any form of support platform where the coils are mounted on the coil pallets which are thereafter handled in a desired manner. Moreover, the securing system disclosed herein can be readily adapted for receiving cargo other than steel coils and of varied shapes and sizes. These and other modifications and advantages will become readily apparent to those of skill in the art, without departing from the scope of the invention, and applicants intend to be bound only by the claims appended hereto.