Apparatus for Automatically Shifting the Conveyor at the Pit Face in the Coal Mine

The present invention relates to apparatus for automatically shifting the conveyor on which a coal mining machine such as a ranging drum shearer travels at the long-walled pit face in a coal mine.

In case the long-walled pit face is mechanically sheared by the coal mining machine such as the ranging drum shearer, the conveyor positioned in front of the pit face which has been already sheared by the shearer must be shifted toward the pit face to cause the shearer to be ready for a subsequent shearing operation. The shift of the conveyor has been conventionally carried out by an operator who stands adjacent to the conveyor to be shifted. However, because the operator was subjected to coal dust impaired his health, the shift of the conveyor could not be carried out immediately after the shearing operation of the shearer had been finished, so that the capacity of the shearer could not be utilized to its utmost, thus lowering its coal mining efficiency and thereby causing the coal mining cost to be increased.

The present invention is intended to eliminate the above-mentioned drawbacks.

It is, therefore, a primary object of the present invention to provide an apparatus for quickly and automatically shifting that individual portion of the conveyor which is positioned in front of the pit face which has just been sheared by the shearer, so that the coal mining efficiency of the shearer thereby enhanced. Another object of the present invention is to provide an apparatus for automatically shifting the conveyor, said apparatus being intended to fully protect the operators health.

These and other objects as well as the merits of the present invention will be apparent from the following detailed description with reference to the accompanying drawing.

The drawing is a block diagram showing an embodiment of the present invention.

In the drawing numeral 1 represents a shearer, 2 a conveyor, 3 hydraulic cylinders for shifting the conveyor, 4a - 4f electromagnetic valves and 5 a group of controllers. The shearer 1 reciprocates on the conveyor 2 to shear the pit face and is provided with a magnet 6 and a signal generator 7. The conveyor 2 is divided into individual portions 2a - 2f. Each portion of the conveyor 2 is also individually controlled and provided with a position sensor 8a - 8f. One of the hydraulic cylinders 3 for shifting the conveyor 2 and belonging to a corresponding portion of the conveyor 2 is provided with a stroke sensors 9a - 9f.

The controllers 5 serve to close or open the electromagnetic valves 4a - 4f responding to the signals applied from the position signal generator 7, the position sensors 8a - 8f and the stroke sensors 9a - 9f, and comprise a counter circuit 10, receiving circuits 11a - 11f and 12a - 12f, a logic circuit 13 and relays 14a - 14f.

The counter circuit 10 serves to count the pulse signals applied from the position signal generator 7, which is attached to the shearer 1, and to generate an output signal through one of its outputs a - f when the magnet 6 attached to the shearer 1 comes near any one of the position sensors 8a - 8f which are attached to the conveyor 2.

Further, the counter circuit 10 serves to detect the direction in which the shearer 1 travels responding to the signals applied from the position signal generator 7, and to send an output signal through its output terminal f when the shearer 1 travels from the portion 2a of the conveyor 2 to the portion 2b thereof.

The receiving circuits 11a - 11f detect the position of the shearer 1. Namely, when the magnet 6 attached to the shearer 1 comes near any one of the position sensors 8a - 8f attached to the conveyor 2, the receiving circuits 11a - 11f detect the approach of the magnet 6 and send a signal to the logic circuit 13.

The receiving circuits 12a - 12f serve to receive the outputs applied from the stroke sensor 9a - 9f which are attached to the hydraulic cylinders 3 for shifting individual conveyor portion 2a - 2f, and to transmit the outputs to the logic circuit 13. The stroke sensors 9a - 9f detect whether or not the piston rods of the hydraulic cylinders 3 belonging to any one portion of the conveyor 2 are extended by a certain stroke to finish the shift of the portion of the conveyor 2, and when they detect it, they transmit a signal to the logical circuit 13.

Responding to the input signals applied from the counter circuit 10, the receiving circuits 11a - 11f and 12a - 12f, the logic circuit 13 serves to render the relays 14a - 14f operative to close or open the electromagnetic valves 4a - 4f. When circuits 15a - 15f receive either or both of input signals which are transmitted from the position sensors 8a - 8f through the receiving circuits 11a - 11f and from the ounter circuit 10, they generate an output which is applied to circuits 16a - 16f. On the other hand, the counter circuit 10 applies an output to the circuits 16a - 16f and therefore, when one of the circuits 16a - 16f receives, as its inputs, these outputs applied from the circuits 15a - 15f and from the counter circuit 10, it generates an output which is applied, as an input, to a section of circuits 17a - 17f. Circuits 18a - 18f transmit to a section B of the circuits 17a - 17f, a signal transmitted from one of the stroke sensors 9a - 9f through a corresponding one of the receiving circuits 12a - 12f. When an input is present in the section A of the circuits 17a - 17f, the circuits 17a - 17f render the relays 14a - 14f operative, while when an input is present in the section B of the circuits 17a - 17f, the circuits 17a - 17f render the relays 14a - 14f inoperative.

The relays 14a - 14f serve to break either or establish a connection between a power source 19 and the electromagnetic valves 4a - 4f responding to the operation of the circuits 17a - 17f.

Taking an example in which the shearer 1 travels on the conveyor 2 from portion 2a to portion 2b, the apparatus of the present invention operates, as follows: As the shearer 1 starts to travel, shearing the pit face, on the conveyor 2 from portion 2a to portion 2b, the direction in which the shearer 1 travels is detected by the counter circuit 10 and at the same time the counter circuit 10 applies through its output terminal F a signal to the terminal 2" of the circuit 16a of the logic circuit 13. When the shearer 1, still shearing the pit face, comes into the portion 2b of the conveyor 2 and therefore, the sheering operation of the pit face corresponding to the portion A thereof is finished, the magnet 6 attached to the shearer 1 approaches the position sensor 8a attached to the conveyor 2, causing the counter circuit 10 to apply from its output terminal a an output signal to an input terminal 2' of the circuit 15a. At the same time, a signal is transmitted, as an input, from the position sensor 8a to an input side 1 of the circuit 15a. When the circuit 15a receives these inputs through its input terminal 1' and 2', the circuit 15a applies through its output 3' an output to an input side 1 of the circuit 16a. As the circuit 16a receives these inputs through its input terminals 1' and 2', the circuit 16a generates an output signal which is applied through its output terminal 3' to the section A of the circuit 17a, thus causing the relay 14a to be operated. As a result, a connection is established between power source 19 and the electromagnetic valve 4a to thereby render the electromagnetic valve 4a operative, so that the hydraulic cylinders 3 belonging to the portion a of the conveyor 2 are made operative to shift the portion 2a of the conveyor 2 toward the pit face.

When the piston rods of these hydraulic cylinders 3 are extended by a certain stroke, the stroke sensor 9a is made operative to generate a signal, which is detected by the receiving circuit 12a and then transmitted through the circuit 18a to the section B of the circuit 17a. When the section B of the circuit 17a receives this input, the output at the section A side thereof is made zero to render the relay 14a inoperative, to breaking the connection between the power source 19 and the electromagnetic valve 4a, and stopping the operation of the hydraulic cylinders 3. Thus, the shift of the conveyor 2 corresponding to the portion A thereof is finished. The repetition of the operations as stated above thus causes every portion of the conveyor 2 to be progressively and automatically shifted toward the pit face as the shearer 1 travels on the conveyor 2.

Though the position sensors 8a - 8f are put "ON" or "OFF" by the magnetic action of the magnet 6 in the described embodiment of the present invention, it will be understood that they may be manually put "ON" or "OFF" or by mechanical switches which are rendered operative when the shearer 1 passes by any one of the position sensors 8a - 8f.

Being constructed and functioned as described above, the apparatus of the present invention for automatically shifting portions of the conveyor toward the pit face allow the operator to remotely operate the apparatus protecting him from coal dust, so that the coal mining efficiency is greatly enhanced for greater productivity.