Metal Wall Construction for Buildings

The present invention is concerned with improvements in or relating to metal wall constructions for buildings and especially, but not exclusively, to such metal constructions intended for house basement walls.

There is a constant endeavour to provide new and better metal wall constructions for buildings in view of the wide usage of this material for this purpose, and the many advantages it possesses when so used. In practice, metal has only previously been used generally for above-ground construction because of the special problems of resistance to soil pressure, sealing against water leakage, and resistance to corrosion, that are encountered.

It is the object of the invention to provide a new metal wall construction for buildings especially suitable for house basement walls.

In accordance with the present invention there is provided a metal building wall construction comprising:

A WATER-PERVIOUS FOOTING UPON WHICH THE WALL CONSTRUCTION RESTS;

AN UPWARDLY-OPEN PERIMETER CHANNEL DISPOSED WITH ITS WEB HORIZONTAL UPON THE SAID FOOTING AND ITS OPPOSITE SIDE FLANGES EXTENDING VERTICALLY UPWARDS;

A PLURALITY OF VERTICALLY-EXTENDING PANELS OF SMALLER THICKNESS THAN THE WIDTH OF THE PERIMETER CHANNEL WEB, EACH COMPRISING A BODY PORTION HAVING INNER AND OUTER FACES, INWARDLY-EXTENDING EDGE WEBS AT EACH EDGE OF THE BODY PORTION AND SIDE FLANGES EXTENDING TOWARD EACH OTHER FROM THE EDGE WEBS PARALLEL TO THE BODY PORTION, THE PANELS BEING DISPOSED SIDE BY SIDE WITH THEIR EDGE WEBS ABUTTING AND MOUNTED IN THE PERIMETER CHANNEL WITH THEIR SAID SIDE FLANGES ABUTTING THE INNER SIDE FLANGE OF THE PERIMETER CHANNEL AND WITH THE OUTER FACE OF THE BODY PORTION SPACED FROM THE OUTER SIDE FLANGE OF THE PERIMETER CHANNEL;

A PLURALITY OF SPACED TAB MEMBERS FOR EACH PANEL STRUCK OUT OF THE PERIMETER CHANNEL WEB TOWARD ITS OUTER SIDE FLANGE TO ENGAGE THE INNER FACE OF THE RESPECTIVE PANEL BODY PORTION AND RETAIN THE PANEL AGAINST MOVEMENT TOWARD THE PERIMETER INNER SIDE FLANGE;

THE HOLES REMAINING FROM THE STRIKE OUT OF THE SAID TABS PROVIDING WATER DRAINAGE HOLES THROUGH THE CHANNEL INTO THE SAID WATER-PERVIOUS FOOTING.

A steel basement wall construction which is a particular preferred embodiment of the invention will now be described, by way of example, with reference to the accompanying diagrammatic drawing, wherein:

FIG. 1 is a perspective view of a section of the wall as seen from the inside,

FIG. 2 is a perspective view of an upper part of the wall showing two floor/ceiling joists fastened thereto,

FIG. 3 is a plan view from above of the part of the wall shown in FIG. 2, parts thereof being shown broken away as necessary for clarity,

FIG. 4 is a perspective view of a bottom part of the wall to illustrate a detail, and

FIG. 5 is a section taken on the line 5--5 of FIG. 4.

In the construction of a basement wall and floor the foundation for the wall and form for the floor is constituted by a perimeter channel of special cross-section, indicated generally by the reference 10, this channel being laid on the ground 12 with its main web 14 horizontal. Preferably, the ground 12 is constituted by a deep layer of gravel, for example about 6 inches (15 cm) deep, to promote easy drainage away from the wall. The perimeter channel has upwardly-extending inside and outside flanges 16 and 18 respectively, and the inside flange 16 has at its upper end a horizontally-inwardly-extending flange 20. The vertical height of the flange 22 forming the basement floor, and the flange 20 serves as a screed for levelling and smoothing the top surface of this layer. Another useful function of the flange 20 is to secure the entire perimeter channel system a series of cross braces which resist movement of the channel as the exterior soil is back-filled against the wall, and/or as the cement floor is poured.

The channel is laid along the entire perimeter of the house to be erected, and the wall is formed by placing thereon a plurality of interlocking panels, the operative wall portions of which are indicated generally by reference 24. This operative wall portion has an outer face which is contacted by the exterior soil and an inner face which forms the interior basement wall, each wall-portion having along its respective vertical edges two C-shaped parallel vertical inwardly-extending edge webs 26 and 28 terminating in L-shaped flanges which will interlock with the edge webs and flanges of the immediately adjacent panels in known manner.

The wall is completed by an inverted top plate channel 30 which is laid over the tops of the panels and bolted thereto by bolts 32 which pass through the channel 30 and the L-shape flanges. The lower ends of the panels are bolted to the perimeter channels 10 by bolts 34 in the same way as with the bolts 32. Horizontal joists 36 for the basement ceiling and the floor above are supported from the inside of the wall by hangers 38 fastened to the wall by the bolts 32 and by additional bolts 40.

The horizontal width required for the web 14 of the channel 10, in order to withstand the forces applied thereto, is greater than the corresponding thickness of the panels 24 at their edges. To oppose flexing and bulging of the panel wall portion the lower edge thereof is supported by four equally-spaced vertically-extending tabs 42, which are stuck out of the material of the web 14 to leave a corresponding hole 44 therein and engage the inner face of the wall portion. The formation of the tabs 42 and holes 44 simultaneously provides for support of the panels 24 at their inner faces, and also for the provision of drainage to the porous gravel bed of the moisture that inevitably collects on the inner surface of the panels 24 and drains down to the perimeter channel. Difficulty is always experienced in obtaining adequate sealing between two abutting edge webs 26 and 28 of the two adjacent panels, since the very thin passage 50 between them unavoidably causes capillary action to take place, drawing outside moisture in between the edges. In a structure in accordance with the invention the edge web 26 is provided with a longitudinal displaced part 46 forming a vertical groove of approximately rectangular cross-section extending into the interior of the panel, while the edge web 28 is provided with a vertical ridge 48 of triangular cross-section that extends into the concave face of the groove. The displaced part 46 forms a corresponding vertical ridge on the other side of the edge web 26. The ridge 48 and the groove thereby form between themselves a vertical drainage passage 52 which is too big in cross-section for capillary action to be effective. Any liquid which reaches the passage 52 therefore is effectively trapped and drains downwards to the perimeter channel 10 and out of the drainage holes 44. The other enlarged part of the passage 50 beyond the drain passage 52 is filled with a sealant 54 to prevent any further progress of the water through the passage. An equivalent effect could be obtaind however by a groove in one edge cooperating with a flat face or two registering grooves in the two abutting faces.

Each edge web 26 and 28 is provided with a number of equally-vertically-spaced slots 56 which permit the rapid installation of channel-shaped stiffeners 58. The slots in abutting panel edges register with one another. Each stiffener has an open-sided protruding end 60 which is inserted into the appropriate pair of registering slats 56 to protrude out of the other side with the intact channel side inwards while the stiffener is inclined upwardly; the stiffener is then rotated downward until it is wedged in near-horizontal position, its length being just too long that the last few degrees of travel must be effected by forcing. Thus, the usual small dimensional discrepancies found in commercial manufacture are overcome; it is found that as long as the stiffeners are inclined at an angle of less than about 7.degree. they will be self-locking in position. The downwardly-moving straight end 62 has a notch 64 therein that embraces the part 46 of the edge web 26 forming the respective vertical ridge, this engagement retaining the stiffener against inward movement, so that it is retained without the use of tools; the end 60 of the next-placed stiffener protruding through the registering slots 56 overlaps the adjacent end of the previously-placed stiffener to further prevent its upward displacement.

The stiffeners have several important effects, in that they permit the use of wider panels of thinner material, the stiffeners being located appropriately along the length of the panel to prevent inward bulging that would otherwise take place under the pressure of the back-filled soil. Another important effect is to maintain the edge webs 26 and 28 in close engagement with one another, so that the sealing of the drainage passage 50 is maintained. The edge webs of the panels are also provided with a thermal break which in this embodiment is constituted by at least two rows elongated struck-out parts 66, the parts of the two rows being staggered relative to each other as shown, thereby reducing the heat transmission through the webs.