Switching Apparatus

This invention is illustrated, by way of example, in the accompanying drawings, wherein:

FIG. 1 is a side partly broken partly sectional view of a switching apparatus in accordance with a first embodiment of the invention;

FIG. 2 is an end partly broken plan view of a switch in the first embodiment of the invention;

FIG. 3 is a side partly broken partly sectional elevational view of a switching apparatus in accordance with a second embodiment of the invention;

FIG. 4 is an end partly broken plan view of a switch in the second embodiment of the invention;

FIG. 5 is a side fragmentary elevational view of contacts in a first position thereof;

FIG. 6 is a similar view of contacts in a second position thereof; and

FIG. 7 is an elevational view of a metal plate in the second embodiment of the invention.

In one of the preferred embodiments of the invention the switching apparatus 10, illustrated in FIGS. 1, 2, 5 and 6, comprises a housing 11 installable so as to be recessed in a jamb J, a switch 12 mounted in the housing 11 and connectable to a protective circuit to which an alarm-signalling device is also connectable, and a metal plate 13 installable so as to be recessed in the side of a door D and disposed opposite the housing 11 when the door D is closed in the jamb J.

The housing 11 includes a front portion 20 including a front wall 21 which includes a concentric outer portion 22 thereof having openings 23, 23' therein through which fasteners are securable into the jamb J to secure the housing 11 therein, and a cylindrical side wall 24, and a back portion 25, including a back wall 26, and a cylindrical side wall 27 interengageable with the cylindrical side wall 24 of the front portion 20. The switch 12 comprises a contact 30 secured to a plate 31 mounted on the rear portion of the housing front portion side wall 24, a cylindrical magnet 32 reciprocally movable along the inside surface of the housing front portion side wall 24 and magnetized so that opposite faces thereof define poles of opposite polarity, comprising a front pole 33 and a back pole 34, a resilient support arm 35 which extends into the housing 11 from a location intermediate the contact 30 and the housing back portion back wall 26, a contact 36 mounted on the resilient support arm 35 so as to be disposed in alignment with and opposite to the contact 30, a hollow metal plate 37 connected to a plate 38 secured to the plate 31 opposite the back pole 34 of the magnet 32, a connector 39 which extends through the hollow metal plate 37 and which is secured to the magnet back pole 34 at one end thereof and to the resilient support arm 35 at the other end thereof, and terminal posts 40, 40' which are connected to the contacts 30 and 36, and to which the leads from the protective circuit are connectable. The resilient support arm 35 includes a medial portion 41 bearing against post 42 secured to plate 31, having an opening 43 in a central location therein and a ridge portion 44 extending about the opening 43, and a pair of side portions 45, 45' secured to connectors 46, 46' secured to the plate 31. The hollow metal plate 37 is connected to the plate 31 by support posts 47, 47'. The connector 39 includes a spacer portion 48 secured to the back pole 34 of the magnet 32, a neck portion 49 which extends through the hollow metal plate 37 and which includes a bearing surface 50, and a pin portion 51 which extends through the opening 43 in the resilient support arm 35 and which includes a bearing surface 52. the metal plate 13 has openings 60, 60' therein through which fasteners are securable into the side of the door D to secure the metal plate 13 therein.

The housing 11 and metal plate 13 may be installed in the jamb J and in the side of the door D respectively by marking off the location of openings to be formed therein at locations which are opposite each other when the door D is closed in the jamb J, and drilling countersunk holes therein so that the outer surfaces of the front walls of the housing 11 and metal plate 13 will be substantially flush with the outer surfaces of the door D and jamb J respectively when installed therein, then pulling the leads from the protective circuit to which the alarm-signalling device is connectable through the opening drilled in the jamb J and connecting such leads to the terminal posts 40, 40', and then securing fasteners through the openings 23, 23', 50, 50' in the housing front portion concentric outer portion 22 and the metal plate 13 to secure the housing 11 and metal plate 13 in the jamb J and in the side of the door D respectively. The recessed mounting of the housing 11 in the jamb J and of the metal plate 13 in the side of the door D, with the front pole 33 of the magnet 32 facing the metal plate B, and the concealment of the protective circuit leads, enables the switching apparatus 10 to be operable therein while preventing circumvention or disconnection thereof.

When the door D is closed in the jamb J, the metal plate 13 is disposed opposite to and in alignment with the magnet 32, the front pole 33 of the magnet 32 is in contact with the inner surface of the housing front portion wall 21, and the contacts 30 and 36 are closed as illustrated in FIG. 5.

When the door D is displaced, as by an intruder, from its closed position in the jamb J, the metal plate 13 moves with the door D away from its position opposite the housing 11, whereupon forces exerted between the magnet 32 and the hollow metal plate 37 initially move the magnet 32 and the connector 39 substantially the distance between the bearing surface 50 of the connector 39 and the medial portion 41 of the resilient support arm 35, which substantially unloads the magnetic forces acting on the magnet 32 while the forces influencing the magnet 32 transfer from the metal plate 13 to the hollow metal plate 37, so that when the bearing surface 50 contacts the medial portion 41 movement of the magnet 32 is not substantially influenced by the metal plate 13; further movement of the magnet 32 and the connector 39 under the influence of the hollow metal plate 37 moves the connector bearing surface 50 so as to bear against the resilient support arm 35, whereupon contact 36 moves from contact point C', illustrated in FIG. 6, through path P' to contact point C, whereupon contact 36 breaks contact with contact 30 in a snap action movement to open the protective circuit, which actuates the alarm-signalling device.

When the alarm-signalling device is reset and the door D is closed in the jamb J, the metal plate 13 moves with the door D to a position opposite to and in alignment with the magnet 32 in housing 11, whereupon forces exerted between the magnet 32 and the metal plate 13 initially move the magnet 32 and the connector 39 substantially the distance between the bearing surface 52 of the connector 39 and the ridge portion 44 of the resilient support arm 35, which substantially unloads the magnetic forces acting on the magnet 32 while the forces influencing the magnet 32 transfer from the hollow metal plate 37 to the metal plate 13 so that when the bearing surface 52 contacts the ridge portion 44, movement of the magnet 32 is not substantially influenced by the hollow metal plate 37; further movement of the magnet 32 and the connector 39 under the influence of the metal plate 13 moves the connector bearing surface 52 so as to bear against the ridge portion 44 of the resilient support arm 35, whereupon contact 36 moves in a snap action movement to contact point C, illustrated in FIG. 5, through path P to contact point C', whereupon contact 36 makes contact with and wipes against the contact 30 to close the protective circuit. Substantial contact closing and holding force is generated by the forces exerted between the magnet 32 and metal plate 13, which prevents opening of the contacts 30 and 36 and signalling of a false alarm upon movement of the switching apparatus 10 by extraneous forces such as wind and vibration action thereon; such forces extend between the magnet 32 and metal plate 13 in a narrow beam, which prevents defeat or teasing or breakdown of the switch 12 by the insertion of extraneous magnets or metal devices between the housing 11 and metal plate 13. The rolling and wiping action of the contacts 30 and 36 upon compression thereof removes corrosion and pitting from the contact surfaces and prevents arcing which would otherwise result in the signalling of false alarms and lead to eventual switch breakdown.

In another preferred embodiment of the invention as illustrated in FIGS. 1, 2, 5 and 6, the element 13 comprises a magnet, the element 32 comprises a cylindrical metallic disc, and the element 37 comprises a hollow magnetic disc, operable substantially as set forth above.

In another preferred embodiment of the invention, the switching apparatus 70, illustrated in FIGS. 3--7, comprise a housing 71 installable so as to be recessed in a jamb J, a switch 72 mounted in the housing 71 and connectable to a protective circuit to which an alarm-signalling device is also connectable, a housing 73 installable so as to be recessed in the side of a door D and disposed opposite the housing 71 when the door D is closed in the jamb J, and a magnet 74 mounted in the housing 73.

The housing 71 includes a front portion 80 including a front wall 81 which includes a concentric outer portion 82 thereof having openings 83, 83' therein through which fasteners are securable into the jamb J to secure the housing 71 therein, and a cylindrical side wall 84, and a back portion 85, including a back wall 86, and a cylindrical side wall 87 interengageable with the cylindrical side wall 84 of the front portion 80. The switch 72 comprises a contact 30 connected by a connector 90 to a plate 91 mounted on the rear portion of the housing front portion side wall 84, a cylindrical magnet 92 reciprocally movable along the inside surface of the housing front portion side wall 84 and magnetized so that opposite faces thereof define poles of opposite polarity, comprising a front pole 93 and a back pole 94, a resilient support arm 95 which extends into the housing 71 from a location intermediate the contact 30 and the plate 91, a contact 36 mounted on the resilient support arm 95 so as to be disposed in alignment with and opposite to the contact 30, a hollow non-metallic plate 96 connected to a plate 97 secured to the plate 91 opposite the back pole 94 of the magnet 92, a connector 98 which extends through the hollow plate 96 and which is secured to the magnet back pole 94 at one end thereof and to the resilient support arm 95 at the other end thereof, terminal posts 99, 99' which are connected to the contacts 30 and 36, and to which the leads from the protective circuit are connectable, and a metal plate 100 secured to the inner surface of the housing front portion front wall 81. The resilient support arm 95 includes a medial portion 101 bearing against post 102 secured to plate 91, having an opening 103 in a central location therein and a ridge portion 104 extending about the opening 103, and a pair of side portions 105, 105' secured to connectors 106, 106' secured to the plate 91. The hollow plate 96 is connected to the plate 91 by support posts 107, 107'. The connector 98 includes a spacer portion 108 secured to the back pole 94 of the magnet 92, a neck portion 109 which extends through the hollow plate 96 and which includes a bearing surface 110, and a pin portion 111 which extends through the opening 103 in the resilient support arm 95 and which includes a bearing surface 112. The metal plate 100 is generally Y-shaped and has cutout portions 113, 113', 113" therein. The housing 73 has openings 114, 114' therein through which fasteners are securable into the side of the door D to secure the housing 73 therein. The magnet 74 is magnetizied so that opposite faces thereof define poles of opposite polarity, comprising a front pole 115 and back pole 116. The polarity of the front pole 115 of the magnet 74 is the same as the polarity of the front pole 93 of the magnet 92 disposed opposite thereto when the door D is closed in the jamb J.

The housings 71 and 73 may be installed in the jamb J and in the side of the door D respectively by marking off the location of openings to be formed therein at locations which are opposite each other when the door D is closed in the jamb J, and drilling countersunk holes therein so that the outer surfaces of the front walls of the housings 71 and 73 will be substantially flush with the outer surfaces of the door D and jamb J respectively when installed therein, then pulling the leads from the protective circuit to which the alarm-signalling device is connectable through the opening drilled in the jamb J and connecting such leads to the terminal posts 99, 99', and then securing fasteners through the openings 83, 83', 114, 114' in the housing front portion concentric outer portion 82 and the housing 73 to secure the housings 71 and 73 in the jamb J and in the side of the door D respectively. The recessed mounting of the housing 71 in the jamb J and of the housing 73 in the side of the door D, with the front pole 93 of the magnet 92 facing the front pole 93 of the magnet 92 facing the front pole 115 of the magnet 74, and the concealment of the protective circuit leads, enables the switching apparatus 70 to be operable therein while preventing circumvention or disconnection thereof.

When the door is closed in the jamb J, the housing 73, and magnet 74 therein, are disposed opposite to and in alignment with the magnet 92, the back pole 94 of the magnet 92 is in contact with the hollow plate 96, and the contacts 30 and 36 are closed as illustrated in FIG. 5.

When the door D is displaced, as by an intruder, from its closed position in the jamb J, the housing 73, and magnet 74 therein, move with the door away from its position opposite the housing 71, whereupon forces exerted between the magnet 92 and the metal plate 100 initially move the magnet 92 and the connector 98 substantially the distance between the bearing surface 110 of the connector 98 and the medial portion 101 of the resilient support arm 95, which substantially unloads the magnetic forces acting on the magnet 92 while the forces influencing the magnet 92 transfer from the magnet 74 to the metal plate 100, so that when the bearing surface 110 contacts the medial portion 101 movement of the magnet 92 is not substantially influenced by the magnet 74; further movement of the magnet 92 and the connector 98 under the influence of the metal plate 100 moves the connector bearing surface 110 so as to bear against the resilient support arm 95 whereupon contact 36 moves from contact point C', illustrated in FIG. 6, through path P' to contact point C, whereupon contact 36 breaks contact with contact 30 in a snap action movement to open the protective circuit, which actuates the alarm-signalling device.

When the alarm-signalling device is reset and the door D is closed in the jamb J, the housing 73, and magnet 74 therein, moves with the door D to a position opposite to and in alignment with the magnet 92 in housing 71, whereupon forces exerted between the magnet 92 and the magnet 74 initially move the magnet 92 and the connector 98 substantially the distance between the bearing surface 112 of the connector 98 and the ridge portion 104 of the resilient support arm 95, which substantially unloads the magnetic forces acting on the magnet 92 while the forces influencing the magnet 92 transfer from the metal plate 100 to the magnet 74 so that when the bearing surface 112 contacts the ridge portion 104, movement of the magnet 92 is not substantially influenced by the metal plate 100; further movement of the magnet 92 and the connector 98 under the influence of the magnet 74 moves the connector bearing surface 112 so as to bear against the ridge portion 104 of the resilient support arm 95, whereupon contact 36 moves in a snap action movement to contact point C, illustrated in FIG. 5, through path P to contact point C', whereupon contact 36 makes contact with and wipes against the contact 30 to close the protective circuit. Substantial contact closing and holding force is generated by the forces exerted between the magnet 92 and magnet 74, which prevents opening of the contacts 30 and 36 and signalling of a false alarm upon movement of the switching apparatus 70 by extraneous forces such as wind and vibration acting thereon; such forces extend between the magnet 92 and magnet 74 in a narrow beam, which prevents defeat or teasing or breakdown of the switch 72 by the insertion of extraneous magnets or metal devices between the housing 71 and the housing 73. The rolling and wiping action of the contacts 30 and 36 upon compression thereof removes corrosion and pitting from the contact surfaces and prevents arcing which would otherwise result in the signalling of false alarms and lead to eventual switch breakdown.

In view of the above, it will be understood that while this invention has been set forth in terms of specific embodiments thereof, variations therein may be made by those skilled in the art which variations are nevertheless within the scope and spirit of this invention. This invention, therefor, is to be broadly construed within the scope and spirit of the following claims.