Safety Belt Buckle

1. Field of the Invention

This invention relates to safety belt buckles for passengers in vehicles such as automobiles, and more particularly to improved means for housing and facilitating the operation of the components of the buckle.

2. Description of the Prior Art

Safety belt buckles have been developed in order to reduce the number of fatalities and serious injuries resulting from motor vehicle accidents. Most of these buckles include, as major components, a housing connected to a seat belt or strap anchored to the vehicle body, a latching mechanism adapted to coact with the tongue of another seat belt similarly secured to the vehicle and an ejecting mechanism for ejecting the tongue from the housing. One of the problems encountered with such buckles is the difficulty of inserting the tongue into the housing and ejecting it therefrom. The magnitude of the biasing force exerted on the latching mechanism to prevent premature ejection of the tongue during collision conditions, provides for rough entry of the tongue upon insertion thereof into the housing, increases the release effort, or force required to eject the tongue from the housing, and generates friction between the latching and ejecting mechanisms, preventing complete ejection of the tongue. Another problem with such buckles is the relatively large size, weight and cost thereof. The present invention provides a means whereby the aforesaid problems are overcome.

In accordance with the present invention a safety belt buckle is provided that is compact, light-weight and strong, and which has plural locking and ejecting features that virtually eliminate problems such as rough entry, premature ejection, high fastening and release effort, incomplete ejection and the like. The buckle has a housing having an opening therein and provided with a cavity extending from the opening to a wall of the housing opposite the opening. An inlet means of the housing communicates with the cavity for receiving the tongue of a seat belt. A connecting means is provided for connecting the housing to an anchorage point on the vehicle. The buckle has a latching means for engaging the seat belt tongue. A first biasing means conected to said housing biases the latching means into engagement with the tongue. The housing has a locking means slidably mounted thereon. A second biasing means connected to the housing biases the locking means into locking engagement with the latching means. A release means is slidably mounted on the housing for rotating the latching means to move the locking means out of locking engagement therewith. An ejecting means comprising a plurality of ejecting slides and a plurality of spring means is provided for ejecting the tongue from the housing. A first of said spring means is connected between the housing and a first of said ejecting slides for biasing the ejecting slides toward the inlet means. A second of the spring means is connected between the first and a second of the ejecting slides for biasing the second of the ejecting slides toward the inlet means.

The safety belt buckle of this invention has advantageous structural features. A unique coaction between the locking, latching and ejecting means reduces the magnitude of forces applied against the latching means during collision of the vehicle. The force provided by the first biasing means can be decreased, hard points within the housing cavity are removed, the release effort is decreased and ejecting force is increased. Buckle holding strengths are improved and the size and weight of the buckle assembly is reduced. As a result, safety belt buckles incorporating the present invention are less expensive to produce, easier to fasten, more comfortable to wear and afford greater protection to vehicle occupants than previous safety belt buckles.

The invention will be more fully understood and further advantages will become apparent when reference is made to the following detailed description and the accompanying drawings in which:

FIG. 1 is an exploded view illustrating the safety belt buckle of this invention;

FIG. 2 is a sectional view of the buckle of FIG. 1, showing the relationship between the latching, locking and ejectmeans when the buckle is in the latched condition;

FIG. 3 is a sectional view of the buckle of FIG. 1, showing the relationship between the latching, locking and ejecting means upon actuation of the release means; and

FIG. 4 is a sectional view of the buckle of FIG. 1, showing the relationship between the latching, locking and ejecting means after ejecton of the tongue has been effected.

Referring to the drawings, there is illustrated one form of a safety belt buckle incorporating the present invention. Other forms of the safety belt buckle can also be used. The buckle, shown generally at 1 in the drawings, should therefore be interpreted as illustrative and not in a limiting sense. As illustrated, the buckle 1 includes a housing, shown generally at 10, having an opening 12 therein from which a cavity 14 extends to a wall 16 of the housing 10 opposite the opening 12. Housing 10 is provided with an inlet means 18 which communicates with the cavity 14 for receiving the tongue 20 of a seat belt. The housing 10 has a connecting means 22 for connecting the housing through a connector element 23, seat belt (not shown), cable 25 or the like, to an anchorage point on the vehicle (not shown). A latching means, shown generally at 24, is provided for engaging the seat belt tongue 20. The buckle 1 has a first biasing means 26 connected to housing means 10 for biasing latching means 24 into engagement with tongue 20. Slidably mounted on housing 10 is a locking means, shown generally at 28. A second biasing means 30 connected to the housing 10 biases the locking means 28 into locking engagement with the latching means 24. A release means, shown generally at 32, is slidably mounted on housing 10 for rotating the latching means 24 to move the locking means 28 out of locking engagement with the latching means 24. The buckle 1 has an ejecting means, shown generally at 100, for ejecting tongue 20 from housing 10, as described hereinafter in more detail.

Housing 10 is preferably formed of a plurality of laminated plates. As shown in FIG. 1, the top and bottom plates 34 and 36, respectively, have an opening 38 in the central portion thereof and the center plate 40 has an opening 42 extending from an edge 44 of the plate 40 into the central portion thereof, the opening 42 forming part of the inlet means 18. The center plate 40 has a guide means, generally indicated at 46, extending from the interior of the cavity to a point of termination 48 on the exterior surface of the housing 10 for guiding the tongue 20 into the cavity 14 of the housing 10.

The number of laminated plates employed can vary depending on the depth of the cavity and the type of material of the plates. Typically, the top and bottom plates 34 and 36 are die stamped from metal such as steel, aluminum or the like, and the center plate is injection molded or otherwise formed of a polymeric material. Suitable polymeric materials include thermoplastic resins such as acetal homopolymer or copolymer or polycarbonate, as well as thermosetting resins such as of the phenolic type. Preferably the housing 10 is composed of at least three plates, including top, center and bottom plates. Each of the plates 34, 36 and 40 are formed using conventional equipment at very low cost.

The housing 10 is assembled by sandwiching first biasing means 26 and bottom and top plates 36, 34, respectively about center plate 40 and fastening the assembled plates together by mechanical fastening means, such as rivets 49. The plates can, alternatively, be spot-welded or adhesively secured together using suitable epoxy resins or the like. Upon assembly of the plates to form an integral laminated housing unit, guide means 46 is formed by spaced apart parallel walls 50 and bell-shaped extension 52 of which center plate 40 is comprised. The walls 50 and the extension 52 cooperate with the tip 54 of the tongue 20 to provide for smooth entry of the tongue 20 into cavity 14.

Referring to FIGS. 2-4 of the drawings, a latching means 24, locking means 28 and ejecting means 100 are shown in relation to the housing 10. The latching means 24 includes a biasing means 26, a latch bar 56 having a raised portion 58 adapted to mate with opening 60 of tongue 20. As best shown in FIGS. 1-3, mating end 68 of latch bar 56 has a beveled configuration. More specifically, the mating end 68 has a bottom edge 70 engaging the mating wall 72 of tongue 20 and the top edge 74 inclined away from said mating wall, the angle of inclination, from said mating wall being about 3.0 to 30.0.degree.. Latch bar 56 has a plurality of shoulders 62 adapted to move within passages 64 of center plate 40. End portion 66 of first biasing means 26 extends into passages 64 and provides smooth, continuous surface for co-action with latch bar 56. Each of shoulders 62 has a rear face 76 having a notch 78 therein and a forward face 80 having an angular or corner-like configuration, such as corner 79.

Locking means 28 comprises a lock bar 82 having a forward face 84 adapted to mate with the notch 78 of each shoulder 62 and rear face 86 connected directly or through suitable mechanical linkages to the second biasing means 30. Release means 32 can comprise a release bar 88 having a first portion 90 for engaging the forward face 84 of said lock bar and a second portion 92 provided with a step 94 adapted to engage corner 79 on the forward face 84 of each shoulder 62.

Ejecting means 100 can comprise a plurality of ejecting slides and a plurality of spring means. The number of slides employed can vary from two to ten or more depending on the magnitude of ejecting force required. Each slide can be equipped with one or more springs. Generally, the ejecting means 100 comprises a pair of slides 102, 104 and at least two spring means. A first of the spring means, comprising springs 106, 106' is connected between wall 108 of housing 10 and first ejecting slide 102 for biasing ejecting slides 102, 104 toward inlet means 18. A second of the spring means, comprising spring 110 is connected between first ejecting slide 102 and second ejecting slide 104 for biasing second ejecting slide 104 toward inlet means 18. Second ejecting slide 104 has a forward edge 112 adapted to contact tip 54 of tongue 20 and a bottom edge 114 adapted to move in a plane that is elevated from the plane in which bottom edge 116 of first ejecting slide 102 moves. Bottom edge 116 is provided with a ramp 118 inclined upwardly from the central portion thereof to a point on the forward portion thereof that intersects the plane in which bottom edge 114 moves. The distance, d, between the planes in which the bottom edges 114, 116 of slides 102, 104 move is about 0.020 to 0.080 inch, and preferably about 0.020 to 0.050 inch. Ramp 118 has a length of about 0.025 to 0.45 and an angle of inclination of about 10.degree. to 40.degree. . The first biasing means 26, latch bar 56, ejecting means 100, lock bar 82 and release bar 88 are dispersed in the cavity 14 with at least portions thereof positioned in serial overlapping relationship in the direction in which the cavity extends into the housing. Preferably, a cover 111 is disposed around the housing 10. The cover 111 comprises a single piece of light weight plastic or the like. Cover 111 does not add appreciably to the strength or weight of the assembly but functions primarily to protect the components therein against 10 contamination and accidental damage due to tampering. The cover 111 has sufficient strength and rigidity to withstand forces generated during movement of the release means 32, and may be used to support the first biasing means 26. Preferably, the first biasing means 26 is secured to housing 10 by the mechanical fastening means and does not contact the cover 111 when the latching means 24 is in the latched and unlatched positions. In the latter embodiment, the latching means 24 is functionally independent of the cover 111 and is not disabled by damage thereto. Latching means 24, locking means 28 and release means 32 can be arranged 20 so that the distance, x, traveled by step 94 against the bias of second biasing means 30 is greater than the depth, y, of each notch 78. This arrangement of the latching means 24, locking means 28 and release means 32, together with the split action, dual plane ramp connected ejecting means 100, minimizes the release effort and increases forces operative to eject tongue 20 from housing 10 during normal operation of the vehicle.

In operation, the tongue 20 is inserted into inlet means 18 and cavity 14, bringing opening 60 above raised portion 58 of latch bar 56. The first biasing means 26 moves the raised portion 58 into engagement with opening 60 of tongue 20, while second biasing means 30 moves forward face 84 of lock bar 82 into engagement with notch 78 of latch bar 56, locking tongue 20 in housing 10. Due to the beveled configuration of mating end 68 relative to mating wall 72 of tongue 20, tensile forces applied against the tongue during collision conditions are transferred, in part, to lock bar 82. The latter cooperates with latch bar 56 to hold tongue 20 securely within housing 10. Movement of the release bar 88 toward lock bar 82 brings step 94 into contact with corner 79 on forward face 80 of shoulders 62. Latch bar 56 rotates downwardly in the direction of arrow 96. Simultaneously, lock bar 82 is displaced in the direction of arrow 98 against the bias of second biasing means 30 until forward face 84 is removed from notch 78. Depression of the latch bar 56 brings raised portion 58 below opening 60 of tongue 20. Biasing force from spring means 106, 106' and 110 is applied by forward edge 112 of second slide 104 against tip 54 of tongue 20, ejecting tongue 20 from the housing 10. Forces applied to latch bar 56 by first biasing means 26 are neutralized during the ejecting stage by ramp 118, which maintains raised portion 58 of latch bar 56 below the plane in which bottom edge 114 moves. As a result, ejection of tongue 20 from housing 110 is completed by force applied thereto from spring 110 and slide 104 even if contact between step 94 and corner 79 is discontinued after lock bar 82 is removed from notch 78.

Having thus described the invention in rather full detail, it will be understood that these details need not be strictly adhered to but that various changes and modifications may suggest themselves to one skilled in the art, all falling within the scope of the invention as defined by the subjoined claims. pg,10