Microphone Screen

The present invention relates to new and useful improvements in microphone construction. The following U.S. patents afford an understanding of the prior art presently known to applicants:

Attention is also directed to the construction shown in FIG. 1 of the drawing accompanying this application, wherein there is shown a prior construction manufactured by the assignee of the present invention.

The invention is directed to a microphone having a removable ball head, and relates particularly to a new and novel way of mounting the ball screen assembly to the microphone body or handle.

With reference to the prior art shown in FIG. 1 of the drawing, the weakest junction in the ball screen assembly has usually been at the place where the bottom screen is soldered in a slot in the base ring. With the improved assembly herein disclosed, the bottom screen has an opening to receive an externally threaded projection disposed at the top of the microphone handle. The peripheral portion of the screen at the opening is turned inwardly and is bonded to a internally threaded base ring. The base ring is threaded on the projection at the top of the microphone handle, and threading may be continued until the aforementioned peripheral portion of the lower ball screen is clamped between the base ring and an annular shoulder on the microphone handle. This considerably increases the strength of the base ring and ball screen with the microphone handle and, at the same time improves the appearance of the microphone in that the base ring is hidden.

In the drawing accompanying this specification and forming a part of this application, there is shown, for purpose of illustration, an embodiment which our invention may assume and in this drawing:

FIG. 1 is a fragmentary sectional view of a ball head assembly of a microphone, showing a prior art construction,

FIG. 2 is a fragmentary side elevational view of a microphone, drawn to a reduced scale, and showing a microphone in accordance with our invention,

FIG. 3 is a separated perspective view, showing component parts of our improved ball head assembly,

FIG. 4 is a fragmentary sectional view corresponding to the line 4--4 of FIG. 2, drawn to an enlarged scale, and

FIG. 5 is a fragmentary sectional view of parts shown in FIG. 4, and drawn to a further enlarged scale.

Attention is first directed to the prior art assembly shown in FIG. 1, wherein a support ring 10 is rigidly secured to the upper portion of the microphone body or handle 11, usually by soldering or cementing. The ball screen comprises an upper half 12 and a lower half 14, connected together by a coupler ring 15. The ring is of modified Z-shape in cross-section, having an upper annular channel to receive the lower peripheral margin of the upper screen, and a peripheral shoulder against which the upper peripheral margin of the lower screen is bonded. A base ring 16 is threaded onto the support ring 10 and is formed with an annular slot 17 in which the lower peripheral margin of the lower screen was soldered or cemented. This junction represented a weak point of the assembly.

In our improved construction, as seen in FIGS. 2 through 5, the upper end of the microphone body or handle 20 is formed with an upwardly projecting portion 21 forming a shoulder 22 with a gracefully curved wider portion 23 of the handle. The projecting portion 21 has external screw threads 24 cooperable with internal screw threads formed on a base ring 25.

The ring 25 has a curved exterior surface complementary to the internal curved surface of the lower screen 26, and an upwardly inclined lower surface 27 which closely receives an inwardly turned and upwardly inclined peripheral portion 28 which margins the lower opening in the lower screen 26. The portion 28 is bonded to the surface 27 in any suitable manner, such as by the use of an epoxy cement.

The peripheral margin 29 at the upper end of the lower screen 26 is seated against one leg of a coupler ring 30 which, in our improved construction is T-shaped in cross-section. The peripheral margin 31 at the lower end of the upper screen 32 is seated against the other leg of the coupler ring 30. The margins 29 and 31 are bonded to the coupler ring legs, also preferably by the use of an epoxy cement, so that the screens 26 and 30, the coupler ring 30 and the base ring 25 are a unitary assembly and may be assembled with or disassembled from the projecting portion 21 of the handle 20 as a unit.

The coupler ring 30 has a shallow annular recess 35 in which a band 36 may be held, the band carrying any desired indicia or ornamentation. It is preferred to form the coupling ring of a T cross-section since it is less expensive to manufacture and easier to assemble with the top and bottom screens.

As in the case of the prior art shown in FIG. 1, the assembly is completed by a foam screen 37 which is contoured to fit within the top and bottom screens. The peripheral margin 38 at the opening into the foam screen is cemented to the upper surface of the base ring 25. The microphone transducer is shown in dot-dash lines in FIGS. 1 and 4 since it forms no part of our invention.