Background of the Invention
1. Field of the invention
This invention relates to a coupling device adapted to reduce the vibrations and ensure a clearance taking-up in a removable coupling between a revolving body - in particular at high rotational speeds - and a shaft or pin, whereon said body is fitted and by which it is driven.
A typical but in no way restrictive example of a coupling as above referred to is that between a textile support, or better stated a support for threads or yarns, as e.g. a bobbin, a cop, a tube or the like, and the related spindle, whereon the textile support is axially slipped, to be then driven at high RPMs by the same spindle. Obviously, the need of easily slipping the textile support on and off the spindle requires to form, inside of the textile support, a seat for housing the spindle and allowing an engagement therewith, said seat showing a given clearance in respect of the spindle surface. On the other hand the need exists to reduce or in some cases to wholly remove such clearance up to a tight fit, whereby to prevent the arising of vibrations in the course of spindle rotations, as such vibrations are highly objectionable for the performance of the different operations, as well as for the mechanical component life.
2. Description of the prior art.
In order to simultaneously comply with said conflicting requirements, it is well known to form seats in the textile support, which are so dimensioned, in respect of the spindle, to attain a compromise between the requirement of having reduced vibrations and that of ensuring a relatively easy slipping of the textile support on and off the spindle. However, as it can be readily appreciated, such compromise solution is far from satisfactorily solving the considered problem and moreover it involves the need of manufacturing the concerned components with high accuracies, which results in production difficulties and high costs. In addition, the unavoidable wear of the mutually engaged components and in particular the spindle wear necessarily results in changes of the pre-established fits, with a clearance increase and therefore a material increase in the vibrations during the rotary motions.
As previously stated, such problem is encountered not only in the assumed case of textile supports, but also in all other cases wherein a releasable coupling is to be established between a body and a shaft or pin, both revolving at high rotational speeds.
Summary of the Invention
Therefore, an object of this invention is to provide a coupling device adapted to reduce the vibrations and take-up the clearances in a coupling of the type referred to, as well as to allow for an easy slipping of the body into and off the shaft or pin, obviously when the same shaft is not driven, whilst when it is driven, in particular at very high rotational speeds, the vibrations of the whole assembly are efficiently reduced by the same device and in addition the possibly present coupling clearances are taken-up.
According to the present invention, the above advantageous features are attained by providing, in combination with said revolving body, one or more masses that can be moved away from the body axis under the action of the centrifugal force, as well as at least a centering means, controlled by the abovestated motion of said mass or masses and able to apply an array of forces against the outer surface of said shaft or pin, toward said axis and symmetrically thereto.
In particular, said centering means consists of a plurality of elements acting on the pin or shaft outer surface, symmetrically disposed in respect of the body axis and spaced therefrom, in order to define a seat for the shaft or pin wherein said shaft or pin can be easily introduced, seated and also taken off. However, according to an advantageous embodiment of this invention, said elements are resiliently and congruently movable in a radial direction toward the common axis of the assembly, thus symmetrically biasing the shaft outer surface. Each centering element is suitably controlled by a related mass, prefereably integral therewith so to form a tongue or a tab which is linked in an intermediate position thereof to a common circumferential base, in such a manner that such linking allows for a resilient oscillation of tabs under the action of the centrifugal force which is exerted onto the portion of each tab forming said controlling mass, the sizes and/or the weight of said portion being obviously greater than those of the tab portion forming the centering element.
Brief Description of the Drawings
FIG. 1 is a part-sectional view of a bobbin for threads or yarns, having a coupling device for reducing the vibrations and taking-up the coupling clearances, said section being taken on a plane extending across the bobbin axis.
FIG. 2 is a partial plan view, in the direction of arrow II of FIG. 1.
FIG. 3 is an axial section, similar to that of FIG. 1 and showing a detail of the coupling device in its rest condition, to allow for the insertion of the bobbin on a spindle and for the removal of the same bobbin therefrom.
FIG. 4 is a section similar to that of FIG. 3, but showing the same coupling device in its operating condition, when the assembly is driven, for taking-up the clearances and reducing the vibrations.
FIG. 5 is a graph showing the vibrations, in relation with the rotary speed, of a bobbin or cop fitted with said device and bobbins or cops without the same device.
Description of the Preferred Embodiment
As previously stated, an embodiment of this invention is shown in the accompanying drawings when used in combination with a textile support, or better stated a support for threads or yarns; however, it is to be clearly understood that the shown device could be used in many different fields of the technique.
Considering now the shown embodiment, a conventional bobbin or cop 10, possibly fitted with end flanges 12, has a tubular shape with an inner cavity 14 wherein an element 16 forming a seat 18 for the accomodation of a spindle, is housed.
One end of said bobbin inner cavity 14 carries a device 20 forming a seat for the accomodation of the spindle and simultaneously adapted to take-up the clearance and reduce the vibrations of the support-spindle assembly, when the same assembly is driven, particularly at higher RPMs.
Said device 20 shows a tubular portion 22 adapted to be firmly connected within the inner wall of support 10, e.g. by forcibly driving the cylindric outer wall thereof into the inner wall of support 10. From said firmly connected portion 22, a circumferential base 24 radially extends toward the inside of body 10 and carries at its inner end an array of tabs or fins 26, which extend substantially in both axial directions from said base 24. More detailedly, said tabs 26 are circumferentially and symmetrically arranged in respect of the revolving assembly axis X--X, whereby to define a seat whereinto a spindle 28 can be introduced and accomodated, leaving a narrow clearance 30 (see FIG. 3) between said tabs and the spindle when the assembly is in its rest condition, in order to allow for an easy insertion of body 10 on the spinle 28 and a likewise easy axial removal of same body therefrom. For making even more easy said operations, the outer ends of tabs 26 may be chamfered, as indicated by 32 and 34.
Two tab portions are defined in each tab 26 on both sides of the connection zone thereof with the common base 24, namely a first tab portion 36 extending on one side of the base 24 and forming a centering body having an axial size and/or a weight smaller than that of the second tab portion 38. Such second tab portion 38 forms a control mass which is drawn away from the axis X--X by the centrifugal force when the assembly is rotated, said motion being allowed by a suitable recess 40 surrounding the tab portions 38 and whereinto they can be accomodated.
The connection of tabs 26 to the base 24 allows a swinging motion of each tab about the connecting point, in such a manner as to substantially maintain the tab stiffness but to effect a tab resilient return toward the rest position at the end of the rotary motion, as shown in FIG. 3. Moreover, said base 24 should be very rigid, to prevent local deformations which would result in undesirable vibrations. In particular, the above conditions can be attained by manufacturing the device in a suitable thermoplastic material.
Under the above stated structural conditions, when the assembly of body 10 and spindle 28 is driven at a high rotational speed about the axis X--X, the tabs tend to take the position as shown in FIG. 4, since the portions 38 thereof are driven away from the axis, due to the centrifugal force. Consequently, the tab portions 36 are urged toward the axis X--X and thus forced against the peripheral wall of spindle 28, thereby taking-up the clearances 30 and exerting on the same spindle a balanced and symmetrical array of forces, radially directed toward the axis X--X, by which the vibrations of the whole assembly can be substantially reduced.
These results have been confirmed by tests made on a bobbin having a height of 340 mm, a flange diameter of 127 mm and a weight of 3745 grams. Three different bores for the spindle were utilized in three bobbins of the above described type, and namely: (a) a bobbin with a bore diameter of 19.1 mm ; (b) a bobbin with a bore diameter of 19.4 mm; and (c) a bobbin with a bore diameter of 19.4 mm formed within the above described device. By driving the assembly at different RPMs on a spindle having a diameter of 19.05 mm, the maximum eccentricity value due to the vibrations was established on the flange opposite to the spindle foot, and the three curves designed by (a), (b) and (c) in the accompanying graph, respectively corresponding to bobbins (a), (b) and (c), were obtained. On the graph ordinate are the spindle RPMs, while the eccentricity of said flange can be read on the abscissa, in conventional units (of 0.125 mm). As it can be noticed from said diagram, sharp improvements were obtained, above all at the higher RPMs, even over the bobbin (a), which was fitted practically without clearance on the spindle.
While this invention has been described with reference to a preferred embodiment thereof, it is to be understood that many changes and modifications may be made therein without departing from the spirit and scope of the invention, and moreover that the same invention may be used also in technical fields different than that as specified in the described example.