Background of the Invention
1. Field of the Invention
The present invention relates generally to a film handling mechanism and, more particularly, to a film feeding apparatus for phototypesetters designed to allow the operator to load film more quickly and easily.
2. Description of the Prior Art
Phototypesetting machines frequently utilize a friction drive technique to advance film in the film transport. In many such systems, the combination of a drive roller and a pinch roller are used. Specifically, the drive and pinch rollers are supported adjacent one another and the film is frictionally driven between them.
In most such transports, it is necessary to separate the two rollers in order to load or reload film into the system. This, in turn, necessitates separation of upper and lower guide plates by which the pinch and drive rollers, respectively, are supported. In the prior art, this typically necessitates the removal of several screws, the lifting off of the upper plate and, after loading of the film, the replacement of the upper plate and the proper reinsertion of the several screws. It is desirable to simplify this loading procedure so as to permit film to be loaded into the film transport much quicker and easier with a minimum of machine down-time.
Summary of the Preferred Embodiment
In accordance with the present invention, a novel film transport system has been provided which allows the phototypesetter operator to load film quickly and easily without the necessity of removing screws and the like. In accordance with the preferred embodiment, the upper and lower guide plates are mounted to be slidable relative to one another such that when it becomes necessary to load or reload film, it is only necessary to slide the upper plate relative to the lower plate in one direction by a short distance until notches in the upper plate line up with a pair of hold-down rollers. In this position, the upper plate can be lifted up and away from the lower plate to separate the pinch and drive rollers for film loading. After loading, the upper plate is simply replaced and slid back in the opposite direction into a locking position. When the upper guide plate is in a locked position, the pair of hold-down rollers will hold the two plates together and also apply the proper force to cause friction between the pinch and drive rollers.
With the present invention, film can be loaded into the transport system rapidly and easily with a minimum of machine down-time. Further details and advantages of the invention will be set forth hereinafter in conjunction with the detailed description of the most preferred embodiment.
Brief Description of the Drawings
FIG. 1 illustrates, in somewhat schematic plan view, a film transport mechanism as is typically found in the prior art.
FIG. 2 illustrates, in somewhat schematic plan view, a film transport according to the presently most preferred embodiment of the present invention.
FIG. 3 schematically illustrates a cross-section view of the transport of FIG. 2 looking in the direction of arrow 3--3 in FIG. 2.
Detailed Description of the Preferred Embodiment
FIG. 1 illustrates a film transport mechanism for phototypesetting machines typical of those that are presently employed in the prior art. As shown, the transport, generally identified by reference number 10, includes an upper guide plate 11 and a lower guide plate 12 spaced apart in substantially parallel relationship by shims 22 which are bonded to upper plate 11 so as to define a narrow gap or spacing 13 therebetween through which film 14 is to be transported in the direction indicated by arrow 15. More particularly, upper guide plate 11 is adapted to support a pair of pinch rollers 16 freely rotatable on shaft 17 while lower guide plate 12 is adapted to support a pair of drive rollers 18 (shown in dotted line) which are driven into rotation by drive motor 19 through drive shaft 20. The film itself is supported between the rollers 16 and 18 and is adapted to be frictionally fed through the transport at a rate determined by the speed of rotation of drive rollers 18.
In order to ensure that the film is driven through the transport smoothly and at the precise distance desired, it is of course, necessary that the force between the drive rollers and the pinch rollers be maintained constant and precise. Accordingly, it is essential that the upper and lower guide plates be fastened to one another securely so as to hold the drive and pinch rollers together. In the FIG. 1 embodiment, this is accomplished by securing the two plates together with four hold-down screws 21 mounted at the four corners of the plates.
In order to load film into the transport system, it is necessary to remove the upper guide plate to separate the rollers. This necessitates unscrewing of the four screws 21 and removal of the upper plate. Film can then be properly loaded into the mechanism, the upper guide plate positioned and the screws reinserted. This is somewhat of a time consuming operation during which time the typesetting machine cannot be used.
A simpler and more readily operable technique for loading film has been provided by the present invention as described more completely in FIGS. 2 and 3. In FIG. 2, the film transport 10a, according to a presently most preferred embodiment, includes an upper guide plate 11a for supporting a pair of pinch rollers 16 on shaft 17, and a lower guide plate 12a for supporting a pair of drive rollers 18 driven by motor 19 via drive shaft 20 as described in connection with the FIG. 1 embodiment. Also, as in FIG. 1 embodiment, film 14 is adapted to be frictionally driven through transport 10a between rollers 16 and 18 in the direction indicated by arrow 15. The system of FIG. 2 differs from that of FIG. 1, however, in the following respects. Initially, the hold-down screws have been eliminated and replaced by a pair of hold-down rollers 31 and 32 adapted to press down upon upper or outer surface 37 of upper guide plate 11a. Additionally, upper guide plate 11a is designed to have a pair of indentations or notches 33 and 34 cut into each side thereof as illustrated. Finally, a pair of stops 35 and 36 are secured to the lower guide plate 12a to limit movement of the upper guide plate 11a relative to it.
The mechanism operates as follows. During normal operation, the system is in the position illustrated in FIG. 2. The upper and lower guide plate 11a and 12a are aligned relative to one another such that pinch rollers 16 and drive rollers 18 are against one another (although slightly off-center as will be explained hereinafter) with hold-down rollers 31 and 32 pressing down upon upper guide plate 11a to hold the drive and pinch rollers together. For loading or reloading film into the system, it is only necessary to slide upper guide plate 11a in the direction illustrated by arrow 15 a short distance until the hold-down rollers 31 and 32 line up with the notches 33 and 34, respectively. This will release the upper guide plate and allow it to be lifted up and away from the lower guide plate to separate the pinch and drive rollers for loading. After film loading, the upper guide plate can be replaced merely by laying it back on top of the lower guide plate and then sliding it back in the direction opposite arrow 15 until it comes into contact with stops 35 and 36 as illustrated. In this position, hold-down rollers 31 and 32 will again engage the upper surface 37 of upper guide plate 11a to press the plates and hence, the rollers, together for use.
FIG. 3 illustrates the relationship between the pinch and drive rollers in their operating position. As shown, they are not directly one on top of the other, but, instead, are slightly off-center relative to one another. This provides a detenting action which prevents the upper plate from accidentally moving in the direction of arrow 15 to a release position.
Also, as illustrated in FIG. 2, adjustment means 38 and 39 are coupled to the hold-down rollers 31 and 32, respectively. These are provided so that the hold-down rollers can be adjusted as to the amount of clearance between the upper guide plate and lower guide plate so as to set the clearance for the film.
In summary, the present invention enables very rapid and easy film loading of the film transport without the need for unscrewing bolts or the like. While the present invention has been described primarily as a film feed device for phototypesetters, it should be evident that it has application in a wide variety of other fields wherein a film or any form of continuous or specific length of sheet is to be fed. Accordingly, it should be understood that the invention should be limited only insofar as required by the scope of the following claims.