Guard for Radial Arm Saw

In recent years, some protection for users of radial arm saws has been attained by employing a lower guard section hinged in various ways to the usual upper saw guard. The lower guard section has been formed from semi-circular discs placed on either side of the saw blade or similar arrangements. With these protective devices in use when the saw blade is traveling at 90 degrees to the fence, the lower guard assembly is able to move with relative ease over the material being cut. Cutting components for wooden roof trusses and the like requires some angles to be cut where the saw blade approaches parallelism to the fence. In these situations, the hinged lower guard assembly tends to bind between the saw blade and fence and becomes a hazard to the sawyer as it diverts the sawyer's attention from the material being cut to the lower guard.

The objective of this invention is to provide an improved and safer guard for radial arm saws which employs a different approach to the problem and eliminates the above-discussed complications or difficulties.

Some examples of the patented prior art are U.S. Pat. Nos. 1,375,698; 2,487,396; 3,068,919 and 3,848,502.

Various features and advantages of the invention over the known prior art will become apparent to those skilled in the art during a reading of the following description.

FIG. 1 is a perspective view of an awareness guard for a radial arm saw embodying the invention.

FIG. 2 is a side elevation thereof.

FIG. 3 is a plan view of the invention.

FIG. 4 is a front elevational view of the invention.

FIGS. 5, 6 and 7 are additional front elevational views of the invention in various adjusted positions relative to the saw blade.

Referring to the drawings in detail wherein like numerals designate like parts, the numeral 10 designates the customary upper guard for the saw blade 11 of a conventional radial arm saw, the details of which form no part of this invention and are therefore omitted. The upper guard 10 and saw blade are illustrated in FIGS. 1, 2 and 4 in relation to a fixed fence 12 against which the workpiece 13 being cut is positioned by the sawyer, as illustrated.

The awareness guard forming the essence of the invention is indicated in its entirety by the numeral 14 and consists of a flat plate body of transparent material having a perimeter edge 42 of generally U-configuration, as viewed in FIGS. 1 and 3. The perimeter edge 42 constitutes the actual awareness guard element to be contacted by the sawyer to alert him of nearness to the saw blade. As depicted in FIGS. 1 and 2, the awareness guard projects well forwardly of the saw blade 11 and approximately equidistantly on opposite sides of the blade. The area bounded by the guard edge 42 may, in some instances, be formed of screen or other gridwork or lattice construction to allow visual observation of the material being cut. The guard could be molded in its entirety including elements 14, 24, 36 and 38 as a unit of clear plastic material. The awareness guard 42 is notched at 15 to clear a hub extension 16 of the upper guard 10, and is additionally contoured at 17 to clear the front of the upper guard 10, FIG. 3. The upper guard 10 is attached to an arbor housing 43 and a saw pulling handle 44 is attached to the arbor housing. The awareness guard is cut away on one side, FIGS. 1 and 2, to accommodate the handle 44.

The awareness guard 42 is bodily carried by the mounting bracket 18 in a manner to be fully described but is not directly attached thereto. The mounting bracket 18 has a vertical extension 19 provided with an elongated vertical slot 20 through which the awareness guard is rendered vertically adjustable relative to the guard 10 and saw blade. The mounting bracket 18 is securely held in any selected vertically adjusted position by a pair of studs 21 projecting laterally from an extension 22 of the upper guard 10. These two studs are received through the slot 20, and wing nuts 23 on the threaded studs serve to releasably clamp the mounting bracket 18 to the upper guard 10 in the selected position of use.

The mounting bracket 18 has an integral front transparent transverse extension 24 leading to and carrying a reversely directed transparent plate extension 25 which laps the far side of the upper guard 10, FIG. 3, and forms a U-shaped shield on the forward side of the mounting bracket 18 immediately above the upper face of awareness guard 42. As will be further described, this forward shield carried by the mounting bracket 18 encloses the forward edge of the saw blade 11 when the mounting bracket and awareness guard 42 are adjusted downwardly on the guard 10, as shown in FIG. 5.

An L-shaped bracket 26 rigid with a rear extension 27 of bracket 18 and a small right angular extension 28 on the rear of extension 27 form the pivotal support for a U-shaped pivot or tilt bracket 29 which is directly and fixedly attached to the top face of awareness guard 42. The bracket elements 26 and 29 are pivotally connected by coaxial pivot elements 32 which engage through apertures in the sides 30 and 31 of bracket 29. The forward side 31 of the bracket 29 attached directly to the awareness guard has an arcuate slot 33 through which the awareness guard 42 is pivoted or tilted on the axes of elements 32 to an extent shown in FIG. 5, as when making saw cuts in a workpiece where the saw blade is at an angle thereto rather than perpendicular. A projecting threaded stud 34 on bracket 26 engages through the arcuate slot 33, and receives a clamping wing nut 35 on its forward end, whereby the awareness guard 42 may be tilted to the desired angular position relative to the upper guard 10 and may be releasably locked in such position. It may now be seen that the awareness guard 42 is connected with the mounting bracket 18 and carried bodily thereby through the guard attached bracket 29 which is tiltable or angularly adjustable on the mounting bracket 18.

The invention additionally comprises a transparent tilt shield 36 secured directly to the top of awareness guard 42 by a mounting flange 37. The tilt shield 36 has a front wall 38 which laps the shield portion 24 when the awareness guard is level, FIGS. 1 and 2. The front wall 38 has a diagonal edge 39 thereon, as shown. When the awareness guard 42 is tilted, FIGS. 5 to 7, the diagonal edge 39 can be parallel to the lower edge 40 of the upper guard 10 with a small gap, FIG. 5, and the front wall 38 of shield 36 will enclose that portion of the saw blade 11 which would otherwise be exposed below the upper guard 10 when the awareness guard is tilted. Thus, the shield 36 travels with the guard 42 to which it is directly attached and protects the sawyer in a region where the saw blade would otherwise be exposed and dangerous when the guard is tilted. The shield 36 additionally has a top wall 41 integral therewith which covers the space immediately outside of the extension 25 when the awareness guard is level, FIGS. 1 and 3. It is intended that the awareness guard be positioned immediately above the workpiece 13 to keep the distance between the guard and work table at a minimum. The drawings illustrate the ranges of vertical and angular adjustment of the invention.

It may now be seen that the invention provides safety for the hands or arms of the sawyer in situations of use which are commonly encountered with a radial arm saw. The upper guard 10 prevents contact with the top or sides of the saw blade 11 anywhere above the workpiece. The awareness guard 42, whether level or tilted, signals the sawyer that the saw blade is approaching his arm and the transparency of the guard 42 does not impede the sayer in his work by hiding the work. The extension shield 24 etc. on the mounting bracket 18 covers the gap below the upper guard 10 when the mounting bracket 18 is lowered relative to the upper guard, FIG. 5. the tilt shield 36 protects against contact with the saw blade 11 in the gap which develops below the upper guard 10 when the awareness guard is tilted, regardless of its elevation with the mounting bracket 18, as depicted in FIGS. 5 through 7, showing the various use positions of the invention.

While the invention is shown in connection with a radial arm saw, it is understood that it may suitably guard devices other than rotating members.

It is to be understood that the form of the invention herewith shown and described is to be taken as a preferred example of the same for disclosure, and that various changes in the shape, size and arrangement of parts may be resorted to, without departing from the spirit of the invention or scope of the subjoined claims.