In the aforesaid application there is described and claimed a sealing device for sealing the gap between a tubular leg or a tubular piling can and a pile passing therethrough for supporting a permanent platform at sea, the sealing device comprising a first part in the form of an annular sealing element and a second part, through which the pile can pass, in the form of an annular protective guard for the sealing element, both parts being coaxial with the leg or can, the guard, before a seal is made with the pile, lying between the sealing element and the pile, there being means provided which, in use, enable such relative movement in an axial direction between the guard and the sealing element, that the guard no longer protects the sealing element which is thus free to make sealing contact between the pile and the leg or can.
In view of the high pressure at depth under water, it is thought there may be a possibility of the sealing element being excessively deformed or ruptured where it bridges the gap between the pile and the leg or can, so breaking the seal.
According to the present invention, there is provided a plurality of support members pivotally connected adjacent the sealing element, the support members lying between the sealing element and the guard before a seal is made with the pile such that, when relative axial movement takes place between the guard and the sealing element so that the guard no longer protects the sealing element, the support members are released and are free to pivot so as to contact the pile and support the sealing element against excessive deformation or rupture under pressure.
In order to strengthen the sealing element, an internal reinforcement of relatively stiff material, such as wire mesh, or a reinforcement as conventionally used in motor car tyres, can be provided therein.
The invention will now be described in more detail, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 shows schematically, and in elevation, part of a permanent platform at sea, used subsequent to drilling operations for oil or gas;
FIG. 2 shows schematically a plan view of the permanent platform of FIG. 1;
FIG. 3 shows a cross-sectional view to an enlarged scale of a sealing device of the type using a sealing element in the form of an annular trough, located at the lower extremity of a tubular leg of FIG. 1;
FIG. 4 corresponds to FIG. 3 after the sealing device has been activated to provide a seal;
FIGS. 5 and 6 show in corresponding inactivated and activated states an alternative arrangement of the sealing device of FIGS. 3 and 4;
FIG. 7 shows to an enlarged scale the sealing element of the sealing device of FIGS. 3 and 5;
FIG. 8 shows a cross-sectional view of a sealing device using an inflatable tube as the sealing element; and
FIG. 9 corresponds to FIG. 8 after the sealing device has been activated to provide a seal.
Referring to FIG. 1, a permanent platform 10 is supported on legs of which two are shown at 11 and 12. Attached to the lower ends of the legs are tubular piling cans 13 and 14. Piles 15, 16, 17 and 18 are driven through the piling cans and the legs into the sea bed 19 and a cement and water slurry is pumped into the spaces 20 and 21 between each pile and its surrounding leg or can. The platforms are substantial structures, for instance the distance between the platform 10 and sea level 22 can be one hundred feet or more, and the distance between sea level and the sea bed can be over 500 feet. A pipe meeting the leg or can just above the lower extremity thereof can be used to pump grouting cement from the platform into the space between the pile and its surrounding can or leg, displacing water from the space as it is filled thereby. Sealing devices 24 are provided at the upper and lower extremities of the piling cans and at the lower extremities of the legs, to prevent the grouting cement from spilling onto the sea bed.
Referring to FIG. 2, which is a schematic plan view of the permanent platform 10, in practice several cans 13 are attached to the lower end of each leg 11, and piles are driven through each can into the sea bed so providing a strong anchorage for the platform.
Referring to FIG. 3, the sealing device 24 comprises an annular housing 25 joined to the lower extremity of a tubular leg 11. An annular protective guard 26 extends beyond the leg 11, and together with the housing 25 forms a pressure chamber 27. An annular resilient sealing element 28 is located in the chamber and is affixed at its base to an annular ledge 29. Support members, of which one is shown at 50, are pivotally connected by generally tangent pivots 52 to the ledge 29 near its inner edge. The support members are disposed between the guard 26 and the element 28, and are arranged close together in a circle. The ledge is slidable relative to the chamber and is attached to an annular piston 30 by means of connecting rods, one of which is shown at 31. The sealing element is manufactured in the form of an annular trough with its opposite walls diverging from the vertical, as shown in FIG. 7, and the diameter of its inner edge is arranged to be less than that of the pile with which it is to make sealing contact. Thus, the walls of the element, as shown in FIG. 3, are distorted substantially to a vertical position, the outer wall pressing against the housing 25 and the inner wall against the support members 50 and the guard 26. The support members 50 are pressed against the guard 26.
To achieve a seal between the leg and the pile, a suitable medium, such as water or a cement and water slurry, is pumped through a port 32 in the side of the housing into the pressure chamber 27 (see FIG. 4). The port is connected to the permanent platform by a pipe 33. The piston is thus forced axially outwardly moving, by means of the connecting rods 31, the ledge 29, the sealing element 28 and the support members 50 past the protective guard. As soon as the support members 50 are clear of the guard, the sealing element springs, due to the inbuilt resilience thereof, through the aperture 34, pivots the support members 50 and makes sealing contact with the pile 15. The support members 50 are pressed against the pile 15 by the element 28 and support it against excessive deformation or rupture under high pressure of grouting fluid, which would cause the seal to break. Only small gaps are left between the support members, as they are closely spaced, so that deformation of the sealing element into the gaps is very small, and does not break the seal. An annular skirt 35 is provided on the piston to aid the sealing contact between it and the pressure chamber.
To prevent the sealing element from premature movement, a shear pin 36 (FIG. 3) is provided at the outer side of the ledge 29. When the medium pumped into the pressure chamber exerts sufficient pressure, the shear pin shears and permits the sealing element to move axially outwards.
In accordance with a feature of the invention, circumferentially-spaced apertures 37 are provided around the lower end of the protective guard 26. After the sealing element 28 makes sealing contact with the pile located therethrough, the piston 30 reaches the end of its travel, and the apertures provide fluid communication between the pressure chamber and the annular space 38 between the pile and its surrounding leg (see FIG. 4). Thus only one pipe 33 from the permanent platform to the lower extremity of the tubular leg to which the housing 25 is attached is necessary, the grouting cement both activating the sealing device and filling the annular space. It will be appreciated that the circumferentially-spaced apertures 37 enable the grouting cement to pass into the annular space 38 at several points. Thus the annular space is filled evenly, once the chamber has freed the sealing element from the protective guard.
When the tubular legs and piling cans of permanent platforms are submerged, considerable pressure is exerted on the pipe 33 and the pressure chamber. Sea water can leak past the walls of the sealing element and also past the skirt 35 on the piston 30 to equalise the pressure within the chamber, and so fill the pipe 33. If this leakage should be insufficient, a port, having a one-way check valve, can be provided on the pipe 33 to allow sea water to fill it more quickly.
In the sealing device shown in FIGS. 3 and 4 relative movement between the sealing element and the protective guard is effected where the guard is fixed and the sealing element is moved. FIGS. 5 and 6 show a sealing device in which the sealing element is fixed and the guard is moved.
Referring to FIGS. 5 and 6, the annular pressure chamber 27 is formed by the housing 25, a fixed annular ledge 39 and the protective guard 26, there being an annular surface 40 similar in shape to the ledge 39 affixed to the upper end of the guard. The chamber is again shown on the axially inward side of the sealing element 28. The sealing element is affixed to an annular ledge 41 protruding radially inwardly from the lower end of the housing 25. Support members, of which one is shown at 50, are pivotally connected by generally tangent pivots 52 to the ledge 41 near its inner edge. The support members are disposed between the guard 26 and the element 28, and are arranged close together in a circle. The protective guard 26 is slidable, in this arrangement, relative to the housing 25 and is held centrally therein by virtue of the annular surface 40.
To operate the sealing device, water or a cement and water slurry is pumped, as before, through a port 32 into the pressure chamber 27. The chamber expands and, as it does so, it draws the guard 26 past the sealing element and support members which thus become free to spring into sealing contact with the pile 15. The support members 50 are pressed against the pile 15 by the element 28 and support it against excessive deformation or rupture under high pressure of grouting fluid, which would cause the seal to break. Only small gaps are left between the support members, as they are closely spaced, so that deformation of the sealing element into the gaps is very small, and does not break the seal. Annular skirts 35 are provided to assist in the sealing contact between the ledge 39 and the guard 26 and between the annular surface 40 and the housing 25. Apertures 37 circumferentially-spaced around the guard enable, in similar fashion to before, grouting cement to pass directly into the annular space 38 once the chamber has been expanded.
It will be appreciated that in the sealing devices shown in FIGS. 3 and 5, the annular longitudinally expandable pressure chamber is shown on the axially inward side of the sealing element. This arrangement has the advantage that by means of the provision of apertures in the protective guard, only one pipe is required. However, by using two pipes, one to operate the sealing device and the other to fill the annular space between a pile and its surrounding leg or can, it would be possible for the chamber to expand when on the axially outward side of the sealing element. In such an arrangement, referring to the sealing device shown in FIG. 3, the sealing element would be moved axially inwardly past the protective guard which would be affixed to the lower end of the housing. Alternatively, referring to the sealing device shown in FIG. 5, the sealing element would be affixed to an annular ledge protruding radially inwardly from the housing, and the guard would be made to slide axially outwardly past the sealing element. In either arrangement, the principle of operation would be the same as for the previously described sealing devices.
Referring to FIG. 7, the sealing element of the sealing devices described is shown, to an enlarged scale, with an internal reinforcement of wire mesh 42 or any other suitable relatively stiff reinforcement material therein. This helps to prevent axial forces acting on the sealing element, once it has made a seal with a pile passing therethrough, from so distorting the inner wall of the sealing element that sealing contact with the pile is broken. Such axial forces can be due to the pressure of grouting cement pumped into the space between the pile and its surrounding leg or piling can, especially when the cement is viscid or where sealing devices are provided at each end of a piling can (one sealing device being inverted relative to the other) and cement is pumped under pressure into the space confined between the two devices.
Referring now to FIGS. 8 and 9, according to an alternative embodiment of the invention, the sealing devices shown use a sealing element in the form of an annular inflatable tube 43. This is located in the space below the annular pressure chamber 27. Support members, of which one is shown at 50, are pivotally connected by generally tangent pivots 52 to the ledge 41 near its inner edge. The support members are disposed between the guard 26 and the element 43, and are arranged close together in a circle.
To achieve a seal, water or a cement and water slurry is pumped into the pressure chamber, which is of similar construction to that shown in FIGS. 5 and 6, causing it to draw the protective guard 26 upwardly and away from the sealing element. The sealing element is then inflated by means of a suitable medium pumped through a pipe 44, thereby causing the element to bulge radially inwardly into sealing contact with the pile and the support members (see FIG. 9). The support members 50 are pressed against the pile 15 by the element 43 and support it against excessive deformation or rupture under high pressure of grouting fluid, which would cause the seal to break. Only small gaps are left between the support members, as they are closely spaced, so that deformation of the seaing element into the gaps is very small, and does not break the seal. Grouting cement can then be pumped into the annular space 38 through a pipe 45 and is prevented by the inflated tube from leaking onto the sea bed.
In a somewhat simplified form (not shown) of FIGS. 8 and 9 the pipe 33 is dispensed with and the pipe 44 is taken to the pressure chamber 27 as well as to the tube 43. A one-way check valve is included in the entry to the tube 43 and is normally held closed by a shear pin. When, by pressure in the chamber 27, the guard has been removed, further pressure builds up in the pipe 44 causing the shear pin to break. The water or slurry then passes through the check valve into the tube and inflates it to effect the seal. Deflation of the tube is subsequently prevented by the check valve.