Background of Invention
1. Field of Invention
Lay-in ducts for electrical wiring.
2. Description of the Prior Art
Heretofore lay-in ducts have been provided in which a plurality of lengths of open top troughs with hinged covers are joined together in end to end relation. Generally, the two adjacent ends are connected by means of a connector strap which is of U-shaped formation so as to lie within the adjacent ends of troughs connected thereby. The connector is provided with means for bolting it to the ends of the two troughs so as to hold them in the end to end relation. Generally the strap is provided with a hinged top arm which extends across the ducts at the open top and to which the covers are bolted. Also, it is known in the art to provide troughs with external flanges at their ends and connected together by suitable bolts passed through the flanges.
These prior connections do not provide seals between the end of each cover and its supporting trough or between the adjacent ends of two adjacent covers.
Summary
In accordance with the present invention adjacent ends of adjacent troughs are connected together by bolts received through holes in their external flanges and which draw the flanges tightly into face to face sealing relation to a sealing gasket therebetween. The gasket extends from the top of one side wall of each trough along the side wall, to and around the base, and on to the top of the other side wall of the trough. The joint sealing device provides a seal between the covers of the troughs at the ends adjacent their junctures, and between each cover at its end and its associated trough. The joint sealing device is supported so that it can be swung to open or inoperative position and to closed or operative positions by a supporting bracket held fixedly in position against one of the connecting flanges of the troughs by the flange connecting bolts.
The principal object is to provide lay-in duct joints which are sealed to exclude oil and coolant spray and drip from the interior of the duct so that the joints can be located safely near machinery and other equipment.
Various other objects and advantages will become apparent from the following description wherein reference is made to the drawing.
Brief Description of the Drawings
FIG. 1 is an exploded fragmentary perspective view of two adjacent lengths of lay-in troughs with their covers and the sealing joint of the present invention shown in connection therewith;
FIG. 2 is an enlarged fragmentary top plan view of the structure illustrated in FIG. 1;
FIG. 3 is a fragmentary rear elevation of the structure illustrated in FIG. 2, viewed as indicated by the line 3--3 in FIG. 2, portions thereof being broken away for clearness in illustration; and
FIG. 4 is a vertical cross sectional view taken on the line 4--4 in FIG. 3.
Referring to the drawings, the lay-in duct of the present invention comprises a plurality of identical lengths of open top troughs 1 connected together in end to end aligned relation. Each trough 1 has a bottom wall 2 with generally upright side walls 3 of which the upper margins are bent outwardly to provide top external lateral flanges 4 along the entire length of the trough. Each trough 1 has external connecting flanges 5 at its opposite ends, respectively. Each flange 5 extends from the top of one flange 4 along the adjacent side wall 3, bottom wall 2, and opposite side wall 3 to the top thereof. Each flange 5 is planar and normal to the length of the troughs 1 so that the flange at the end of one trough can be placed in end to end face to face relation to the corresponding flange on the adjacent end of another trough. A suitable sealing gasket 6 is disposed between the flanges 5 and is clamped therebetween in sealing relation by suitable bolt and nut connections 7 including nuts 7a and bolts 7b extending through holes 8 in the flanges and holes 9 in the gasket.
The bolts 7b may have slotted hex heads for ease in installation by means of a wrench or a screw driver.
Each trough is provided with a cover 10 having a top wall 11 and dependent flanges 12 at its lateral margins. The cover is connected to one side wall 3 by hinges 13 spaced along its length. The hinges 13 support the cover in a position such that it can be swung into open or, inoperative, position to a closed or, operative, position in which the underside of the top wall 11 is juxtaposed against the top of the flanges 4 in face to face relation. In this operative position the flanges 12 of the cover 10 extend downwardly beyond the flanges 4 of the troughs.
Each cover 10 terminates endwise close to, but in spaced relation to, the ends of its associated trough 1, thus leaving an open space between the adjacent ends of adjacent covers.
The joint sealing device of the present invention, indicated generally at 14, is disposed to close this open space. The device 14 comprises a top plate 15 and a bottom plate 16 securely fastened by bolts or rivets, as indicated at 17, in face to face relation. The top plate 15 is elongated and extends lengthwise across the troughs from outwardly adjacent the outer edge of one flange 4 to outwardly adjacent the outer edge of the other flange 4. The bottom plate 16 is shorter and wider than the top plate 15. The bottom plate is disposed relative to the ends of the top plate so that both ends of the top plate 15 extend beyond the corresponding end of the bottom plate and provide end margins 15a which overlie the flanges 4, respectively, when the device is in operative or closed position. The top plate is disposed relative to the lateral edges of the bottom plate 16 so that the lateral margins 16a of the bottom plate 16 extend outwardly transversely of the top plate beyond the opposite lateral limits of the top plate. The lateral margin 16a are wide enough to underlie the end portions of the top walls 11 of the adjacent covers 10.
In order to provide an effective seal at the joints, the faces of the margins 16a on the face of the plate 16 adjacent the plate 15, carry resilient sealing material, as indicated at 18, which is thick and of the open cell type so that it will not take a permanent set. The material overlies a substantial portion of the margins 16a for the full length of the bottom plate 16 and extends beyond the ends of the bottom plate 16 alongside the margins 15a of the top plate, so as to overlie the flanges 4, as indicated at 18a. The thickness of these end portions at 18a relative to the remainder of the sealing material is such that when the covers 10 are in closed position, the under surfaces of their top walls 11 are in firm sealing engagement throughout their entire width with the sealing material 18 on the margins 16a, and the bottom of the seal outwardly beyond the ends of the bottom plate 16 is in sealing engagement with the flanges 4 over an area extending from the outermost limit of the sealing material on one margin 16a to the outermost limit of the sealing material on the other maring 16a.
The midportion of the sealing material, beneath the end margins 15a of the plate 15, is held in firm sealing engagement with the flanges 4 by means of the plate 15 itself. The corner portions of the sealing material, disposed beyond the ends of the plate 16 and laterally beyond the edges of the plate 15, are held in firm juxtaposition with the flange 4 by the top wall 11 of the covers 10. Thus a seal is provided between the end portions of each cover and the flanges 4 at the top of the associated trough due to the extra thickness at 18a of sealing material between the covers 10 and the flanges 4. A seal is provided also between the adjacent ends of the adjacent covers 10 due to the sealing material 18 between the covers and the margins 16a of the imperforate plate 16, and between the device 14 itself and the flanges 4 due to the seal between the marginal portions 15a and the flanges 4.
For convenience, the sealing material may be a single sheet of elastomeric material which extends to the outermost lateral edge of the sealing material 18 at one edge of the plate 15 to the outermost edge of the sealing material 18 at the other edge of the plate 15. In order to provide the additional thickness of the sealing material at the ends of the bottom plate 16, additional strips of like material may be cemented to the underface of the sheet along its end margins between the plates 15 and 16.
It is desirable that the seal device be mounted for swinging upwardly to inoperative position and downwardly into operative position. For this purpose, one end margin of the plate 15 is provided with hinged elements 19 by which the plate 15 is hingedly connected to a hinge bracket 20. The hinge bracket 20 has one portion 20a which engages the outer edge or edges of one or both of the adjacent end flanges 5, and a portion 20b which, in the installed position with the portion 20a engaging the edge of a flange 5a, lies in face to face juxtaposition with one face of the engaged flange 5. The connecting poriton 20b has a hole 21 therein and one of the bolts 7 which connects the flanges 5 together in clamping relation with the gasket 6 passes through the hole 21 and clamps the bracket firmly in its installed position so that it supports the sealing joint device in place, as illustrated in the drawings, and so that the plates 15 and 16 with the sealing material thereon can swing upwardly to open or inoperative position, and downwardly to operative or sealing position.
It is apparent that when the seal is installed it provides a seal to exclude the introduction of moisture, oil and the like at the joint. Since the troughs are symmetrical and identical in cross section, they may be installed with either end toward the source. When the troughs are connected as herein disclosed, the resultant duct is a lay-in duct throughout its entire length, requiring no "fishing" of wires through the joints.