Background of the Invention
1. Field of the Invention
This invention relates generally to pipe or cable supports and more particularly, but not by way of limitation, to a pipe or cable bracket having a combination clamp and support structure.
2. Description of the Prior Art
The prior art contains a number of teachings of different pipe clamps which have been developed in the past. Such clamps have been employed to engage or hold pipes in various manners and have been mounted in different ways. They have been constructed of various different materials. In spite of the diversity of such prior pipe clamp structures, it is considered that none of the prior art devices provide the advantages of the present invention in the area of pipe clamping and support.
The increasing use of thin walled copper or copper alloy tubing or pipe for hot water lines in various building structures, as well as the use of such conduits for cold water lines is readily apparent. Such copper pipe is commonly installed on studs and related members used above a foundation or slab in wall structures.
Such use of comparatively thin walled copper pipe is unquestionably advantageous from a number of standpoints. However, such use has also given rise to a number of problems. Since tubing is used as described above, frequently sound from the pipe will tend to be conducted from the pipe itself either directly to, or through the materials contacted by it to the wall structure to which the pipe is clamped. Such sound transmission is of course somewhat objectionable.
There is also the danger of galvanic action or electrolysis setting in and causing corrosion if such pipes should contact various dissimilar metals such as are used in conventional fasteners, such as nails or screws, in a building structure. Similarly, the use of metallic pipe clamps constructed of steel, or some other dissimilar metal, can also be expected to cause galvanic action or electrolysis. Galvanic action or electrolysis should of course be avoided to avoid the possibility of pipe damage and ultimate pipe replacement. Further, copper tubing or pipe is frequently employed in areas where it can be expected to convey heat by conduction to various parts of the building structure. Since such heat conduction can be objectionable, it is advantageous to space such tubing or pipe at a distance from the wall structure to minimize heat conduction therebetween.
For economic reasons, copper tubing or pipe used as described above should be as thin as reasonably possible. As the wall thickness of tubing or pipe decreases, the danger of such tubing or pipe rupturing as a result of the manner in which it is mounted and used increases. This is particularly true when hot water lines are formed of such tubing since such lines tend to thermally expand and contract a significant amount as they are heated and cooled depending upon the operation and use of the hot water system. Frequently, prior art pipe clamps have not been capable of firmly holding tubing or pipe in such a manner as to accommodate pipe movement or in such a manner as to permit thermal expansion and contraction of the tubing or pipe.
Summary of the Invention
The present invention contemplates a pipe clamp comprising a relatively rigid body portion having a recess therein and with an aperture formed in said body portion. A relatively flexible hinge is formed on the body portion and relatively rigid clamping portion is connected to the hinge and includes an aperture formed therein, the clamping portion being adapted to fold about the hinge relative to the body portion whereby the apertures are positioned in mutual alignment.
An object of the invention is to provide a new and improved pipe clamp.
Another object of the invention is to provide an improved pipe clamp which is suitable for use in mounting copper and similar tubing pipe.
A further object of the invention is to provide a pipe clamp which minimizes the possibility of electrolysis or galvanic action, minimizes sound and heat transmission from the tubing or pipe to the building structure, and securely holds the tubing or pipe while allowing for thermal expansion and contraction thereof.
A still further object of the invention is to provide an improved pipe clamp which is relatively inexpensive and simple to manufacture and easy to install.
Other objects and advantages of the invention will be evident from the following detailed description when read in conjunction with the accompanying drawings.
Detailed Description of the Drawings
FIG. 1 is a side elevation view of one form of pipe clamp constructed in accordance with the present invention.
FIG. 2 is a bottom plan view of the pipe clamp of FIG. 1.
FIG. 3 is a top plan view of the pipe clamp of FIG. 1.
FIG. 4 is an elevation view of two pipe clamps as illustrated in FIG. 1 each disposed about a conduit and mutually secured to a wall structure.
FIG. 5 is an elevation view of four pipe clamps as illustrated in FIG. 1 each disposed about a respective one of three conduits and mutually secured to a wall structure.
FIG. 6 is a top plan view of the pipe clamps and conduits of FIG. 5.
FIG. 7 is a side elevation view of an alternate form of pipe clamp constructed in accordance with the present invention.
FIG. 8 is a bottom plan view of the pipe clamp of FIG. 7.
FIG. 9 is a top plan view of the pipe clamp of FIG. 7.
FIG. 10 is an elevation view of the pipe clamp of FIG. 7 disposed about a conduit and secured to a wall structure.
Description of a Preferred Embodiment
Referring now to the drawings and to FIGS. 1-6 in particular, a preferred embodiment of the pipe or conduit bracket and clamp of the present invention is generally designated by the reference character 10. The clamp 10 is of a unitary construction and is preferably molded of a resilient synthetic resinous material such as a polymer. One such suitable synthetic resinous material is polypropylene.
The clamp 10 comprises a relatively rigid, U-shaped body portion 12 having a recess 14 formed therein which recess is defined by a pair of substantially parallel leg portions 16 and 18 and an intermediate interconnecting portion 20 between the leg portions. A flange portion 22 of generally rectangular parallelepiped configuration is formed on the leg portion 16 and includes an aperture 24 formed therein which includes a counterbore 26 which intersects a shoulder 28 on the flange portion 22. A pair of spaced sockets 25 are formed in the opposite c side of the flange portion 22 from the counterbore 26 as best shown in FIGS. 1 and 2.
An aperture 30 is formed in the interconnecting portion 20 and communicates between the recess 14 and a substantially planar surface 32 formed on the exterior of the interconnecting portion 20. A pair of arcuately shaped jaw portions 34 and 36 are formed on the interior of the interconnecting portion 20 and extend between the leg portions 16 and 18 within the recess 14. The jaw portions 34 and 36 are each preferably equipped with a plurality of inwardly extending teeth or ridges 38 for securely engaging the exterior surface of the pipe or conduit to be engaged by the clamp 10.
The clamp 10 further includes a relatively rigid clamping portion 40 which extends outwardly from the body portion 12 at the free end 42 of the leg portion 18. At the juncture between the clamping portion 40 and the body portion 12 a groove 44 is formed in the clamping portion 40 providing a relatively flexible hinge connection between the clamping portion 40 and the body portion 12 formed of the previously mentioned resilient synthetic resinous material from which the clamp 10 is formed which permits the clamping portion to be readily folded relative to the body portion 12 at the juncture therebetween.
The clamping portion 40 includes a pair of arcuately shaped jaw portions 46 and 48 formed on one side 50 thereof, each jaw portion 46 and 48 including a plurality of radially inwardly extending teeth or ridges 52 formed thereon for securely engaging the exterior surface of a pipe or conduit to be engaged by the clamp 10. The jaw portions 46 and 48 are so positioned on the one side 50 of the clamping portion 40 that they will be received within the recess 14 of the body portion 12 when the clamping portion 40 is folded relative to the body portion 12 as clearly shown in both FIGS. 4 and 5.
The clamping portion 40 further includes an aperture 54 formed therein which lies in mutual alignment with the aperture 24 of the body portion 12 when the clamping portion 40 is folded relative thereto as described above and shown in FIGS. 4 and 5. An additional aperture 56 is formed in the clamping portion 40 intermediate the jaw portions 46 and 48 and intermediate the aperture 54 and the groove 44. At the free end of the clamping portion 40 which is remote from the groove 44, a pair of spaced locating pegs 57 are formed on the clamping portion, and are positioned for registration and engagement with the sockets 25.
It should be understood that the apertures 30 and 56 provide convenient means through which a suitable fastener, such as nail or screw, may be passed to preliminarily secure the clamp 10 to a wall structure 58 or the like prior to the final clamping of a pipe or conduit in a particular clamp 10.
As clearly shown in FIG. 4, a pipe or conduit 60 and a second pipe or conduit 62 may be conveniently secured to the wall structure 58 through the employment of a pair of pipe or conduit clamps 10. Each clamp 10 is folded about the respective pipe or conduit 60 and 62 and the apertures 24 and 54 of the two clamps 10 are mutually aligned thus permitting both pipes or conduits 60 and 62 to be secured to the wall structure 58 by single fastening member 64. The fastening member 64 is illustrated as a suitable nail but, it will also be understood, other suitable fastening means such as screws or bolts may be employed to secure the clamps 10 to the wall structure 58. It will also be understood that a single clamp 10 may be employed to secure a portion of a single conduit 60 as shown in FIG. 4 with the fastening member 64 extending only through the aperture 24 of the flange portion 22 and the aperture 54 of the clamping portion 40 of the single clamp 10. In either single or double clamp utilization of the type described, the locating pegs 57 engage the sockets 25 after the clamping portion 40 is folded about the hinge at the groove 44 so that proper registry and alignment of the apertures 54 and 24 is assured.
FIGS. 5 and 6 illustrate the employment of a plurality of pipe or conduit clamps 10 to secure the first and second pipes 60 and 62 and an additional third pipe 66 in substantially parallel relation through the utilization of fastening members 64 in the manner as described above.
Description of an Alternate Embodiment
Referring now to FIGS. 7-10, an alternate form of pipe or conduit bracket clamp is illustrated therein which is constructued in accordance with the present invention and is generally designated by the reference character 70. The clamp 70 comprises a relatively rigid body portion 72 of generally U-shaped construction having a recess 74 formed therein which recess is defined by substantially parallel leg portions 76 and 78 and an intermediate interconnecting portion 80 between the leg portions.
A flange portion 82 is formed on the leg portion 76 and includes an aperture 84 formed therein which includes and communicates with a concentric recess 86 which in turn communicates with a shoulder 88 formed on the upper portion of the flange portion 82.
An aperture 90 is formed in the interconnecting portion 80 of the body portion 72 and communicates between the recess 74 and a substantially planar surface 92 formed on the exterior of the body portion 72. A pair of arcuately shaped jaw portions 94 and 96 are formed on the interior of the interconnecting portion 80 of the body portion 72 and extend between the leg portions 76 and 78 within the recess 74. The jaw portions 94 and 96 each include a plurality of radially inwardly extending teeth or ridges 98 formed thereon for securely engaging the exterior surface of the pipe or conduit which is to be engaged by the clamp 70.
The clamp 70 further includes a relatively rigid clamping portion 100 which is hingedly secured to the free end 102 of the leg portion 78 of the body portion 72. At the juncture between the clamping portion 100 and the body portion 72 a groove 104 is formed in the clamping portion 100 which provides a relatively flexible hinge connection between the clamping portion 100 and the body portion 72 which is formed by the resilient synthetic resinous material from which the clamp 70 is molded or otherwise formed. It will be understood that the material employed in the construction of the clamp 70 is identical to that previously described for the clamp 10.
The clamping portion 100 further includes a pair of arcuately shaped jaw portions 106 and 108 formed on one side 110 of the clamping portion 100, each jaw portion including a plurality of radially inwardly extending teeth or ridges 112 formed thereon for securely engaging the exterior of a pipe or conduit to be engaged by the clamp 70. The jaw portions 106 and 108 are so positioned on the one side 110 of the clamping portion 100 that they will be received within the recess 74 of the body portion 72 when the clamping portion 100 is folded relative to the body portion 72 as shown in FIG. 10.
An aperture 114 is formed in the clamping portion 100 and is so positioned therein to be aligned with the aperture 84 in the flange portion 82 when the clamping portion 100 is folded relative to the body portion 72 as illustrated in FIG. 10. An additional aperture 116 is formed in the clamping portion 100 intermediate the jaw portions 106 and 108 and intermediate the aperture 114 and the groove 104. The aperture 116 provides means for receiving a fastening member such as a nail or screw therethrough to preliminarily secure the clamp 70 to a wall structure 118 or the like in advance of the actual final clamping of a conduit or pipe therein.
Additional transverse grooves 120 and 122 are formed in the one side 110 of the clamping portion 100 each providing a resilient hinge structure defining in part a cover structure 124 which includes an intermediate segment 126 extending between the grooves 120 and 122 and an outer cover segment 128 extending beyond the groove 122. A plug or boss 130 is formed on one side 132 of the outer cover segment 128 forming suitable closure means and is sized and shaped to be closely received and retained within the recess 86 of the aperture 84 in the flange portion 82 when the clamping portion 100 and cover structure 124 are folded about the flexible hinges 104, 120 and 124 as shown in FIG. 10.
The pipe or conduit clamp 70 may be employed to secure a conduit or pipe 134 to the wall structure 18, as shown in FIG. 10, by positioning the pipe 134 within the recess 74 of the body portion 72 and folding the clamping portion 100 relative to the body portion 72 until the jaw portions 94 and 96 of the body portion 72 and the jaw portions 106 and 108 of the clamping portion 100 engage the outer surface of the pipe 134 and the apertures 114 and 84 of the clamping portions 100 and body portion 72, respectively, are in alignment. A suitable fastening member 136, such as a nail, screw or bolt, is passed through the aligned apertures 84 and 114 and secures the clamp 70 and the pipe 134 to the wall structure 118 as shown in FIG. 10. The intermediate segment 126 is then folded against the exterior of the flange portion 82 about the flexible hinge 120 and the outer cover segment 128 is folded against the shoulder 88 of the flange portion 82 with the plug or boss 130 received and retained within the recess 86 thereby securing the cover structure 124 to the body portion 72 and closing the aperture 84 and recess 86 to the introduction of corrosive or deleterious materials therein which might attack the fastening member 136.
It will be seen from the foregoing detailed description that both embodiments of the pipe or conduit clamp of the present invention provide a number of advantages over the conventional pipe clamps currently employed. The clamps of the present invention are simple and economical to construct and use, light in weight, unitary in construction and are resistant to attack from most corrosive materials which might cause rust and corrosion to conventional metal clamps or deleterious galvanic action which might otherwise occur between a conventional metallic clamp and a dissimilar metal fastening member, conduit or pipe.
Further, the form of the clamps of the present invention and the material from which the clamps are made greatly reduces the conduction of heat and sound from pipe or conduit to the clamp and wall structure due to the thermal and sound insulating properties of the material, the minimum of contact surface between the clamp teeth and the conduit or pipe secured therein, and the spacing between the pipe or conduit and the wall structure. Still further, it will be seen that the construction of both embodiments of the clamp of the present invention readily permits thermal expansion and contraction of the conduit, pipe or tubing relative to the clamps without adversely affecting the clamping action between the clamp and the wall structure or the like to which the conduit or pipe is secured or damaging the conduit, pipe or tubing. The ridges or teeth of the clamps of the present invention are adapted to deform slightly to accommodate changes in diameter of the pipe or conduit occasioned by thermal or pressure resultant expansion of the pipe or conduit. Similarly, the spacing and orientation of the ridges or teeth of the clamps of the present invention permit linear dimensional changes in the pipe or conduit occasioned by thermal or pressure resultant expansion or contraction of the pipe or conduit without damage thereto.
Changes may be made in the combination and arrangement of parts or elements as heretofore set forth in the specificaton and shown in the drawings without departing from the spirit and scope of the invention as defined in the following claims.