Background of the Invention
Hitherto, meat carcasses or the subdivisions thereof known as quarters have been transported within warehouses and market buildings by being suspended by hooks from overhead rails built into the buildings as well as being stored within such buildings and their refrigerated spaces. Transport between buildings located remote from one another has been largely by motor truck or by refrigerated railroad cars, similarly equipped with overhead rails. These hooks have frequently been mounted on or incorporated with trolleys movable freely along such overhead rails. Such rail installations are expensive to install or to construct in a new building or to adapt into an old building, as well as hazardous to workers within such buildings because they act as obstacles causing injuries to the unwary passersby. These overhead rail installations are also rigid, inflexible and unwieldy, and incapable of inexpensive and rapid conversion or rearrangement within buildings.
The present invention dispenses with these overhead rail installations and conveyor systems patterned thereon and replaces them by relatively inexpensive trucks capable of easy handling manually or by self-propelled forklift trucks. The trucks of the present invention when handling has been completed are simply and easily disassembled for storage and/or return to their original starting point.
Summary of the Invention
The invention particularly resides in the base structure which casters forming a first unit, a pair of uprights forming second and third units, and a cross bar with attached end brackets forming a fourth unit. All of these units are capable of quick assembly and disassembly relatively to one another and the base structures are so constructed as to be capable of stacking in nested relationship.
In the drawing,
FIG. 1 is a perspective view of a disassemblable article transport, storage and handling truck, according to one form of the invention, as arranged for handling meat carcasses, such as so-called beef quarters suspended from the hooks shown in dotted lines;
FIG. 2 is a left-hand side elevation of the truck shown in FIG. 1;
FIG. 3 is a right-hand end elevation of the truck shown in FIG. 2;
FIG. 4 is an enlarged fragmentary vertical section taken along the line 4--4 in FIG. 2, showing the disassemblable connection between the cross bar and one of the uprights;
FIG. 5 is a cross-section taken along the line 5--5 in FIG. 4;
FIG. 6 is an enlarged fragmentary vertical section taken along the line 6--6 in FIG. 3, showing the separable connection between the base structure and one of the uprights; and
FIG. 7 is a central vertical section through the base structure of FIG. 1, taken along the line 7--7 therein, showing in dotted lines a similar separable base structure nested thereon for transport or storage.
Referring to the drawing in detail, FIGS. 1, 2 and 3 show a disassemblable article transport, storage and handling truck, generally designated 10, as consisting generally of an elongated caster-equipped rectangular base structure 12, a pair of uprights 14 detachably mounted thereon, and a cross bar structure 16 detachably mounted on top of the uprights 14 by means of overhanging end brackets 18 welded or otherwise secured thereto and collectively constituting an article suspension unit, generally designated 19. The base structure 12 includes a rectangular base frame 20 composed of longitudinal or side bars 22 between which are mounted end bars 24 and longitudinally-spaced intermediate bars 26. Secured to this framework 20 near one end thereof is a pair of swivelling casters 27 and near the opposite end thereof a pair of stationary casters 28, all these being spaced inwardly from the side bars 22 and end bars 24 (FIGS. 2 and 3) and mounted on two of the intermediate bars 26.
Welded or otherwise secured to each of the end bars 24 midway between the opposite ends thereof is an upstanding arcuate upwardly convex brace 30. Each brace 30 has at its uppermost location a threaded bolt hole 32 adapted to threadedly receive a bolt 34 (FIG. 2). Cooperating with the bolt 34 and bolt hole 32 immediately below the latter is an upstanding lower coupling tube 36 (FIG. 6) welded or otherwise secured at 38 to its respective end bar 24. The side bars 22, end bars 24, intermediate bars 26 and uprights 14 are all preferably of hollow steel tubing of square cross-section (FIGS. 5 and 6). Each of the uprights 14 is adapted at its lower end 37 to detachably telescope with one of the lower coupling tubes 36 (FIG. 6), these being also cut from steel tubing. Each upright 14 is drilled in line with one of the bolt holes 32 for the passage of one of the bolts 34 (FIG. 2).
Each of the uprights 14 near its upper end is drilled transversely at 40 (FIG. 2) to detachably receive a bolt 42 passing therethrough and threaded into a threaded hole 44 in the base plate 46 of a bracket 48 including an oblique or diagonal brace 50 welded or otherwise secured at its lower end to the base plate 46. The upper end of the brace 50 is similarly secured to the overhanging end portion 52 of the cross bar 16.
The cross bar 16 is in the form of an elongated rail bar of rectangular cross-section (FIG. 4), the portion near the bracket 48 and immediately above its respective upright 14 being seated and welded or otherwise secured at 54 in a slot 56 in the upper end of an upper coupling tube 58 (FIGS. 4 and 5). The upper coupling tube 58 is disposed in telescoping relationship with its respective upright 14 in such a manner that each opposite end portion of the cross bar 16 rests upon the top end 60 of its respective upright 14. The outwardly-projecting opposite end portions 52 of the cross bar 16 overhanging the base structure end bars 24 are provided with notches 62 near their opposite ends 64 for the reception of meat hooks, such as are shown at 66 in dotted lines in FIG. 1 near the midportion of the cross bar 16.
In the use of the truck 10 (FIGS. 1 and 2), let it be assumed that the truck 10 is in its assembled form as shown in the drawing and that it is desired to transport and handle meat carcasses thereon from the warehouse to the market where the carcasses are to be further subdivided by a butcher. The carcasses are mounted upon conventional meat hooks 66 and suspended from the cross bar 16 in side-by-side relationship until a full load of such carcasses, such as beef quarters, is installed upon the cross bar 16. The truck 10 may then be pushed along the warehouse floor by hand because of its casters 28, or upon the forks of a forklift truck run beneath the base frame 20. The entire load is thus conveyed and hoisted onto the motor truck by which it is to be transported to its destination. Because of the casters 28, the loaded truck 10 may be pushed up a ramp as well as along the floor.
When the motor truck carrying the required number of the loaded article transport trucks 10 arrives at its destination, such as a supermarket, the loaded truck or trucks 10 are again rolled down a ramp or along the floor of the loading dock or handled by a forklift truck, whichever is the most suitable and convenient arrangement at the particular location. Each article transport truck 10 is then transported either by hand or by forklift truck into the refrigerated storage room of the supermarket where it awaits handling by the butcher. When it is time to further subdivide one of these quarters or other meat carcasses, the butcher removes it by means of its extension hook 66 from the truck bar 16 and places the hook in the notch 62 of the overhanging end portion 52 from which the carcass portion is now suspended. He then proceeds to cut the carcass up into eighths or smaller subdivisions in the usual manner by means of meat saws or the like and conventional butcher tools. This work is carried out with each carcass in turn in the above manner until the cross bar 16 of the particular truck 10 has been unloaded.
After all of the carcasses have been handled in this manner, the article transport truck 10 is then disasembled in order to return it with other such disassembled trucks 10 to the warehouse while occupying the minimum of space aboard the transporting motor vehicle. The operator performs this disassembling by first loosening the upper bolts 42 and unthreading them from their threaded holes 44. Thereupon the operator lifts the article suspension unit 19 consisting of the cross bar 16 together with its brackets 48 and upper coupling tubes 58 off the upper ends of the uprights 14. Laying this unit 19 aside, he then in a similar manner removes the bolts 34 from the threaded holes 32 in the braces 30 and withdraws the bolts 34 from the bolt holes 33 in the lower portions of the uprights 14. The uprights 14 are then removed by lifting their lower end portions 37 (FIG. 6) off the lower coupling tubes 36. To avoid losing the bolts 34 and 42, they are then threaded back into their respective bolt holes 32 and 44. The base structure 12 may then be nested with similar base structures 12 in the manner shown in FIG. 7 and the article suspension units 19 and uprights 14 placed alongside one another for storage or for transportation back to the warehouse in a compact space-saving manner.