Background of the Invention
It is a common practice in air conditioning systems to use a combination shut-off valve and charging valve in the suction line leading to the compressor. It has heretofore been proposed to provide such combination valve in the form of an elongated body with three bosses projecting therefrom in the same direction so that the valve body could be mounted on the inside of the compressor housing but with the three bosses extending through the housing wall for access from the outside of the compressor housing. One of such bosses contains the shut-off valve, another the charging valve, and the third provides a fitting for connecting the valve body to the portion of the suction line connected to the system evaporator. Another boss is provided on the body for connection to the portion of the suction line connected to the compressor but this boss does not project through the compressor housing.
Such prior known combination valve for mounting within a compressor housing has heretofore been attached to the housing wall by a separate U-shaped bracket and mounting screws. This requires an extra part and several screws.
Summary of the Invention
The present invention provides a mounting arrangement for a combination valve of the type described in which the only extra part for accomplishing such mounting is a jam nut. One of the three bosses is externally threaded to receive the jam nut. The body has formed thereon several abutment surfaces for engaging the inside wall of the compressor housing. The jam nut bears against the outer side of the compressor housing to clamp the valve body to the housing wall with the abutment surfaces in engagement therewith.
One of the abutment surfaces is adjacent the boss carrying the jam nut and is slightly offset in a direction toward the valve body from a common plane containing the other abutment surfaces to assure that such other abutment surfaces will contact the housing wall and wherein deflection of the housing wall by the jam nut after such contact will be limited.
Detail Description
FIG. 1 is a view partly in cross section of the combination valve as mounted on a compressor housing.
FIG. 2 is a top view of the valve so mounted.
The combination valve 10 includes an elongated body 11 having a longitudinally extending bore 12 therein. At one of its ends, body 11 has projecting therefrom in a radial direction relative to the longitudinal axis of body 11 a first boss 14. This boss has machined therein a counterbore 15 for receiving tube 16 for communication with a transverse bore 17 that communicates with one end of bore 12. The exterior of boss 14 is threaded for receiving a nut 19 that clamps a sleeve 20 into gripping and sealing contact with tube 16.
At its other end, body 11 has a second boss 24 projecting therefrom in the same radial direction as boss 14. Threadably mounted within this boss is a shut-off valve element 25 that may be threaded into and out of engagement with a valve seat 26 that surrounds a transverse port 27 in a boss 28 that is adapted to receive a tube 29 leading to compressor 30. A snap ring 32 prevents accidental unthreading of valve element 25 to the point where it may be disconnected from the body threads engaged therewith and a cap 33 is threaded to boss 24 for closing bore 34 in the latter but which may be removed to permit access to valve element 25 for adjusting the position of the latter.
Body 11 has a third boss 38 projecting therefrom approximately midway between bosses 14 and 24 and in the same radial direction. Also, as shown in FIG. 2, the centerlines or longitudinal axis of bosses 14, 38 and 24 are in a common plane that intersects the centerline or longitudinal axis of bore 12.
The interior of third boss 38 contains a valve element that is the same as a conventional valve for automobile tires. Such valve opens to permit introduction of refrigerant fluid through charging port 39 and into body 11 when charging or filling the air conditioning system with the refrigerant fluid. When charging has been completed, the valve within boss 38 closes to prevent loss of refrigerant fluid. Loss of such fluid is also prevented by a cap 41 threaded to the exterior of boss 38 after charging has been completed. Also threaded onto boss 38 is a jam nut 42.
Body 11 has formed thereon a first abutment face 45 at the base of boss 14 and which is of larger diameter than such boss. Likewise, body 11 has a second abutment face 47 at the base of and of larger diameter than second boss 24.
Body 11 has another abutment surface or shoulder 49 at the base of and of larger diameter than third boss 38. Abutment faces 45 and 47 lie in a common plane that is perpendicular to the direction of the axes of bosses 14, 24 and 38. Abutment surface 49 is parallel to such common plane but is spaced inwardly toward body 11 a distance of about 0.010" from such common plane.
When installing the combination valve 10 within the compressor housing 51, nuts 19, 41, 42 and 33 are removed from body 11 and the latter is inserted into the housing with bosses 14, 38 and 24 projecting through respective openings 53, 54 and 55 previously formed in the housing wall. Jam nut 42 is then threaded onto boss 38 and tightened against the outer face of housing wall 51. This draws the valve body toward the housing wall until the latter is engaged by abutment faces 45 and 47. At this time abutment surface 49 will be spaced about 0.010" from wall 51. Further tightening of the jam nut will then deflect the housing wall, as indicated by the dotted lines 52, until the wall engages abutment surface 49. Such engagement prevents further deflection of the housing wall, which would be unsightly and perhaps cause damage thereto. Also, the slight deflection creates a spring type load on jam nut 42 in the manner of a lock washer to prevent accidental loosening of the jam nut. Tube 29 may then be sweated to boss 28 and to inlet 56 of compressor 30. The valve assembly is then ready for connection to line 16 by way of sleeve 20 and nut 49 and is also ready for filling of the system with refrigerant fluid by way of conventional methods.