The invention relates to aerosol containers and in particular to safety mechanisms intended to frustrate child use of such containers.
It is an object of the invention to provide an improved container construction of the character indicated.
Another object is to provide a closure assembly for permanent attachment to the dispensing end of a conventional aerosol container, to thereby embody the indicted child-safey feature in the container.
A specific object is to achieve the foregoing objects with structure in which only one sequence of two independent actuating displacements can achieve the aerosol-dispensing function.
A further object is to achieve the above specific object in a construction wherein the fingers of one hand of a child are inherently incapable of actuating a dispensing function, yet wherein the size and placement of requisite actuable members is such that dispensing can be readily achieved by single-handed adult manipulation.
A still further object is to achieve the foregoing objects in a construction wherein, once dispensing action has started, it no longer is necessary to manually maintain the initial procedural displacement.
Another specific object is to provide the function of automatic full return to the initial safety-locked condition of such containers, once a discharging actuation is released.
It is also a specific object to meet the above objects with a construction involving as few as only two parts.
It is a general object to achieve the indicated objects with basically simple and foolproof mechanism, of inherently low cost, and readily assembled with requisite precision to a filled aerosol container.
Other objects and various further features of novelty and invention will be pointed out or will occur to those skilled in the art from a reading of the following specification, in conjunction with the accompanying drawings. In said drawings, which show, for illustrative purposes only, preferred forms of the invention:
FIG. 1 is a fragmentary view in perspective to show the dispensing end of an aerosol container incorporating the safety-dispensing feature of the invention;
FIG. 2 is an enlarged sectional view taken in a plane which includes the longitudinal axis of the container and from the aspect 2--2 of FIG. 1;
FIGS. 3 and 3A are similar perspective views to show the respective unassembled two parts of the safety-dispensing mechanism of FIGS. 1 and 2;
FIG. 4 is a plan view of the part shown in FIG. 3;
FIG. 5 is a view similar to FIG. 2, to illustrate a modification;
FIG. 6 is a plan view of an assembled safety dispensing mechanism, representing a further modification; and
FIG. 7 is a view similar to FIGS. 2 and 5, but taken at the plane 7--7 of FIG. 6.
Functional use of the embodiment of FIGS. 1 to 4 is best appreciated from FIG. 1 alone, which shows a cylindrical aerosol container 10 into which safety mechanism of the invention has been incorporated at the dispensing end. The safety mechanism is a permanent assembly of two members 11-12, permanently assembled to container 10 within the outer diameter of the chime 13 by which the pressurized upper end of the container is closed; the members 11-12 may be injection-molded of suitable plastic, such as ABS, polypropylene, or high-density polyethylene.
In spite of the permanent assembly of members 11-12, they are nevertheless formed for mutually guided relative motion, in a single degree of freedom and between certain limits. In the form shown, this relative motion extends diametrically, and the member 12 has freedom for straight-line reciprocation within the guiding confines of opposed channel walls 14, the latter being portions of upper axial end formations 15-15' and 16-16' of the member 11; ribs, as at 17 and provided at the upper ends of all walls 14, retain the smaller member 12 in its guided assembly to the larger member 11, and the latter is permanently secured to the axial end of container 10. Member 12 is shown in its central position in channel 14, being normally thus positioned by compliant means to be later described; it may be shifted in either direction along channel 14, against the force reaction of such compliant means, and such a shift is a necessary first condition of actuating access to container contents.
The adjacent end formations 15-15' on one lateral side of member 12 are physically spaced at 18 to allow for central spray of container contents into the atmosphere, along the single generally radial direction suggested by heavy arrow 19; on the other hand, the separation of formations 16-16' is such as to define a relatively shallow radial groove 20, providing single-finger alignment for access to a central, axially-downwardly yieldable bridge 21 which integrally connects opposed-end guide-block formations 22 of member 12. Bridge 21 may have a locally raised central dome 23 by which an actuating finger aligned by groove 20 may compliantly depress the central part of the bridge.
As thus described, it will be appreciated that the container of FIG. 1 may be grasped by the fingers of one hand. For a right-handed person, the thumb will naturally engage member 11 in the region A below channel 14, while the forefinger will naturally have access to bridge 21 via groove 20, and while the remaining three fingers complete the grasping engagement to member 11 and to the adjacent region of the container body. The middle finger is uppermost and is relatively available for independent motion, without impairing the grasp of the container; the middle finger is thus readily positionable in the distant end of channel 14 and in actuating contact at B with the adjacent guide-block formation 22 of member 12.
As will later be made clear, the internal arrangement of the described parts is such that for the normally central position of member 12 in channel 14, axial interferences preclude aerosol-valve actuation. However, when member 12 has been shifted to an extent sufficiently offset from this central position, the interferences are avoided, so that a depression of the central region of the bridge 21 will be immediately operative to produce discharge in the direction 19. Thus, for the described right-hand grasp, and upon a sufficient radially directed forefinger force at B, member 12 may be shifted leftward in channel 14 to clear the internal interferences, thus enabling the forefinger to actuate the discharge. As long as the discharge is continued thereafter, the middle finger may be removed. But once the forefinger is relaxed to cut off the discharge, the internal compliance forces return of member 12 to its central position, wherein forefinger actuating access to bridge 21 is denied, in the absence of another unlocking shift of member 12, by force applied at B.
What has been said of right-handed operation applies equally for left-handed operation, the points of thumb and middle-finger contact being diametrically reversed, and the necessary lateral shift of member 12 being to the right in channel 14, in the sense of FIG. 1.
Having thus identified the structure from the point of view of its manipulative use, the details will be more fully described in the added context of FIGS. 2 to 4.
The large member 11 is seen as a generally cupped single piece, wherein the lower end or body 25 is open and cylindrical. A radially inward bead 26 or the like at the open end of the body bore has tight and permanent resilient locking engagement under the rim of a locking groove in the end-closure cap or bell 27 which supports the dispensing valve of the container, the upstanding neck of this valve being identified at 28 in FIG. 2. The described spaced end formations 15-15'- 16-16' are angularly spaced in the "closed" upper end of member 11; and the channel bottom, between walls 14, is essentially a straight flat platform 29, stepped down at 14' at its respective ends. In its central region, platform 29 is locally weakened at 30 for axial deflection, as by spaced parallel slots 31 which symmetrically straddle the central-axis alignment of the container. Further symmetrically located outer slots 32 in platform 29 enable connection to compliant means to be described, and a plurality of dog or lug formations 33-33'-33" integral with and rising above platform 29 are also integral with adjacent walls 14, to provide firm reference for the axial interference to be later more fully described. To complete the description of member 11, a nozzle body 35 of conventional shape and nature is preferably integrally formed with the weakened strip 30 between slots 31, being shown with its nozzle opening 35' directed at 90.degree. to the guide direction of channel 14 and located below the plane of platform 29.
The smaller member 12, best seen in FIGS. 2 and 3A, is also a single piece, wherein the bridge 21 integrally connects the two guide-block formations 22, each of which is an inverted cup, so that only full surfaces are upwardly and laterally exposed. The base edges 36-37 of these inverted cups are slidable on platform 29, and the outer sides project further downwardly at 38, in close clearance with or slidable on the stepped-down surfaces 14', so that the respective steps between surfaces 14' and platform 29 may be stops for limiting abutment with the skirt projections 38. The limits of shiftability of member 12 in channel 14 are thus, for right-ward displacement (from the center position shown) when the left skirt projection 38 abuts the adjacent step, and for left-ward displacement, when the right skirt projection 38 abuts the adjacent step.
Compliant restoration to the central position shown is achieved by two strips 40, each integrally depending from the closed upper end wall of a guide-block cup 22 and projecting through the adjacent slot 32 of platform 29. As shown, the strips 40 are of generally rectangular section, the "flat" dimension of which is transverse to the deflection direction which accompanies any shift of member 12 from its normally central position. In this normally central position, integral dog or lug formations 41-41'-41" depend from bridge 21 at the peripheral region of dome 23 and are in axial register with the corresponding lugs 33-33'-33" respectively. The extent .DELTA. of possible lateral shift of member 12 away from its normal central position is preferably just slightly in excess of the effective region of axially interfering overlap of lugs 33-33'-33" and 41-41'-41", so that full or substantially full lateral displacement of member 12 is needed to clear the interference relation. Having made such displacement, a central projection 42 (FIG. 3A) on bridge 21 is free to engage and depress nozzle 35 for aerosol discharge at 35'.
The embodiment of FIGS. 1 to 4 serves also to illustrate a technique whereby bridge 21 is essentially only downwardly actuable, when the axial interference is avoided by shift of member 12. Spaced transverse slits 43 (FIG. 3A) on the lower side of bridge 21 are so formed that whatever the driven direction or force accompanying shift of member 12, bridge 21 will be substantially straight and in uniform compression. When the interference is cleared, downward displacement of dome 23 is facilitated by these slits, but the full bridge thickness is presented as a deterrent to any tampering (as by prying with a tool) which might seek to raise bridge 21 from its normally straight and flat condition.
FIG. 5 will be recognized for its close similarity to FIG. 2 and therefore the same reference numbers are used where applicable. The point of difference is that in FIG. 5, the shiftable member 12' is movable in only one direction away from the normally central, axial-interference position shown. A closed wall 50 integrally connects formations 15'-16' to deny middle-finger access to one end of the channel 14, the adjacent guide-block formation 22' being appropriately truncated to permit the necessary clearance .DELTA. ; and an outer detent rib or the like 51 on one or both walls 14 at the opposite end of the guide channel serves as a deterrent to any attempt leftward displacement of member 12'. The device of FIG. 5 will thus only operate for a rightward displacement of member 12' to clear the axial interference, the compliance of deflected members 40 again serving to return the parts to their safe condition.
FIGS. 6 and 7 illustrate a variation of the invention which again utilizes two relatively movable assembled members 55-56 and wherein the nozzle member 35 is carried by a weakened strip 30 in the larger member 55. The point of difference is that the freedom for guided relative motion is rotational rather than lineal. The larger member 56 is again secured to the container end, with nozzle 35 properly poised in relation to the valve neck 28, but the upwardly projecting body part 57 of nozzle 35 is used as a stud on which a depending boss formation 58 of member 56 is pivotable. Boss 58 depends from an axially (downwardly) yieldable bridge 59 between finger-engageable inverted-cup wings or projections 60. With each such cupped projection 60, an integral flat compliant strip 61 projects to engage a radial slot 62 in the adjacent wall surface of member 55. Axially upwardly projecting formations 63-63' in member 55 define stops to limit rotary displacement of member 56 in either direction away from the normal "centrally positioned" relationship shown in FIG. 6; the stressed condition of cantilevered strips 60 away from this relationship will be understood to provide continuous application of force to return the parts to this central position. Further upward projections 64-64' in member 55 restrict access to member 56 and define the shallow groove 65 for forefinger use as already described. Retaining formations 66-67 preserve integrity of the assembly, and axial interference is accomplished for the central position, using spaced lugs 68 formed on the underside of bridge 59, adjacent boss 58, and in register with corresponding spaced lugs 69 on member 55 (outside the axially weakened region thereof, not shown but of nature as described at 30 in FIGS. 2 and 4).
In use, the device of FIGS. 6 and 7, is operable only by first rotating member 56 against one of the stops 63-63' and against the compliant reaction force of springs 60. Once the axial interference at 68-69 has been cleared by such rotation, forefinger depression of dome 23' will engage the lower edge of boss 58 to a local portion 70 of the weakened strip by which nozzle 35 is carried. The continued application of forefinger actuation for discharge will relieve the need for further deliberate rotation of member 56, and after forefinger release, the parts will be returned to closed position. The construction if FIGS. 6 and 7 is thus adaptable to right or left-hand operation, the rotary displacements necessary to clear the axial interferences being designated .DELTA..sub.R and .DELTA..sub.L in FIG. 6.
The described invention will be seen to have achieved all stated objects. In application to standard aerosol container dimensions, e.g., chime diameter at 13 of about 2.5 inches, the finger span necessary to simultaneously or sequentially shift the movable member (12, 12', 56) and gain forefinger access to the dome region 23 (23') is too great for the fingers of one hand of a small child, yet the proportions are convenient for the fingers of an adult hand.
While the invention has been described in detail for the preferred forms shown, it will be understood that modifications may be made without departure from the invention. For example, the manner of anchoring the larger member 11 to the container 10 at the chime region 13 is purely illustrative, and other forms of attachment may prove more desirable or effective, as suggested by phantom outline 26' in FIGS. 2 and 4; said outline 26' will be understood to suggest a downwardly open skirt, integral with the platform 29, projections 15-15'-16-16' and such other parts of member 11 as are intercepted at a radius to pass between slots 32 and 31. Skirt 26' is shown with a circumferentially continuous inward locking bead which has permanent snap-locking engagement under the lip of groove 27' at the upper crown of the container end panel or bell 27.