Field of the Invention
Control for unattended Diesel engine disconnecting the fuel supply valve after a positive shut-down and delaying opening of the valve for a predetermined time delay interval.
Background, Summary and Advantages of Invention
The patents to Smyers, Jr. et al., U.S. Pat. No. 3,535,479; Drane et al. U.S. Pat. No. 2,558,830 and Robison U.S. Pat. No. 2,456,994 disclose time delay pressure switches which open and close an electrical circuit in response to changes in pressure in a fluid conduit, in which the delay is attained either by bleeding air into the actuating chamber for the switch, or by bleeding pressure past a regulating valve to provide a delayed action and regulation of the speed of operation of a switch arrangement.
While such valves and systems have been satisfactory for the particular uses for which they have been designed, the check valve and system of our present invention is an improvement over the prior time delay systems in that a positive shut-off of fuel is attained for a Diesel engine upon loss in oil pressure in a far simpler manner than the prior art delays mentioned above, providing an effective, low-cost unit disconnecting the fuel supply valve after a positive shut-down, to prevent the battery from running down, and particularly adapted for an unattended engine in delaying opening of the fuel supply valve for at least 30 seconds as pressure decreases by bleeding the pressure down through a bleed tube leading through the check valve, from 8 psi to 5 psi in cooperation with an accumulator accumulating oil so at 8 psi, the pressure will bleed down to 5 psi and lower.
The advantages of the present invention, therefore, are that the effectiveness of the shut-off system is attained at a reduced cost by the passing of a bleeder tube through the check valve to bleed down the oil pressure as the engine stops or as there may be a leakage of oil, and by the provision of an accumulator in the valve chamber, and a pressure switch associated with the valve chamber, controlled by the accumulator and bleeder tube and opening at predetermined pressures to effect opening of the fuel shut-off valve and provide a delay in restarting the engine.
A further advantage of the invention is the provision of a simple and inexpensive time delay unit for Diesel engines disconnecting the fuel valve for the engine and preventing accidental restarting of the engine for a predetermined time delay interval.
A still further and important advantage of the invention is the control of a fuel shut-off valve of a Diesel engine by a normally open and a normally closed pressure switch in series and energizing a fuel shut-off valve to shut off the supply of fuel to the engine upon predetermined low pressure conditions in which the normally closed pressure switch opens and the normally open pressure switch closes on lower predetermined decreasing pressures to provide a time delay in opening of the fuel shut-off valve for restarting of the engine.
Other objects, features and advantages of the invention will be readily apparent from the following description of a preferred embodiment thereof, taken in conjunction with the accompanying drawings, although variations and modifications may be effected without departing from the spirit and scope of the novel concepts of the disclosure.
Description of the Drawings
FIG. 1 is a schematic diagram illustrating a check valve in communication with a Diesel engine cylinder block and diagrammatically showing the control for shutting off the supply of fuel upon drops in oil pressures below safe operating pressures or increases in water temperature above a predetermined temperature;
FIG. 2 is an end view of the check valve, looking at the valve toward the end thereof having communication with oil under pressure in the oil manifold; and
FIG. 3 is a partial fragmentary sectional view taken substantially along line III--III of FIG. 2.
Description of Preferred Embodiment of Invention
In the embodiment of the invention illustrated in the drawings, we have shown a portion of the oil manifold of a Diesel engine cylinder block 10 having a time delay check valve 11 constructed in accordance with the principles of the present invention, threaded in the cylinder block in communication with oil under pressure in the oil manifold in the cylinder block, it being understood that the normal oil pressure during operation of the engine is from 45 to 60 pounds. The delay check valve is shown as a ball-type of check valve, including a valve block 12 having an inlet passageway 13 leading thereinto to a reduced diameter passageway 15 leading along the valve block. The passageway 15 flares at its downstream end in a frusto-conical form to a valve seating portion 16 having a valve seat 17 therein. The valve seat 17 is shown as being an O-ring, but need not necessarily be an O-ring and may be of any form required to conform to a check valve member 19. The check valve member 19 is shown as being in the form of a ball having a diametrical passageway leading therethrough, through which extends a bleeder tube 21 opening at one end in the enlarged diameter inlet 13 of the valve block and extending axially through the passageway 15 along the center thereof and through the check valve 19 and seat 22 and opening into a chamber 23 to bleed oil under pressure in the chamber 23 back to the inlet 13, upon stopping of the engine or sudden drops in oil pressure. A spring 25, herein shown as being a compression spring, is seated on the annular seat 22 at one end and on the ball-type check valve 19 at its opposite end, to maintain the check valve closed upon low pressure conditions. The seat 22 may be held in position by a snap-ring 26 seated in a recessed portion of the valve chamber and snapped in position therein.
The valve chamber 23 has communication with an accumulator 27 extending from one side thereof and shown as having an inlet fitting 29 threaded in the valve block 12. The inlet fitting 29 is connected with an enlarged diameter pressure accumulator chamber closed by a flexible diaphragm 30. The accumulator 27 is of a conventional form and the pressure accumulator chamber closed by the flexible diaphragm 30 is shown as having an annular peripheral portion bent to a radially inwardly extending generally U-shaped form and extending about a rectangular bead 32 extending about the periphery of the diaphragm 30. The accumulator also has an inverted dish-like cover portion 33 having a flat peripheral portion 37 having an axial flange 38 extending about the inner wall of the bead 32 and clamped into engagement with the diaphragm 30 by an annular leg 36 of the radially inwardly opening U-shaped peripheral portion 31 of the pressure chamber.
The chamber 23 also has communication with a fitting 39 threaded on the opposite side of the valve block 12 from the fitting 29 and having communication with a pressure switch 40. The pressure switch 40 is normally closed and opens upon decreasing pressures to pressures of 5 psi and below. The switch itself is diagrammatically shown in FIG. 1 and may be of a conventional form, so need not herein be described in detail.
Terminals 41 and 42 extend from the casing for the pressure switch, one terminal, which may be the terminal 41, is connected with a battery 43 by a conductor 44. The other terminal 42 is connected with one terminal of a solenoid 45 by a conductor 46. The solenoid 45 is electrically energizable to close a solenoid operated valve 47 closed upon energization and opened upon deenergization of said solenoid. The other terminal of the solenoid 45 is connected with a conductor 48 having connection with an oil pressure switch 49 in the main oil pressure line through a conductor 50. The pressure switch 49 may be connected in the main oil pressure line, and is normally open and closes at pressures in the order of 8 psi decreasing. The other terminal of the normally open pressure switch is connected with the battery 43 through conductors 51 and 52.
FIG. 1 of the drawings also shows a water temperature switch 53 connected with the conductor 48 and the conductor 52 and normally open, but closing at temperatures of 209.degree. F. increasing.
The pressure switch 40 is normally closed while the pressure switches 49 and 53 are normally open. Thus, upon increases in water temperature above 209.degree. F., the solenoid 45 will be energized to close the shut-off valve 47 and shut off the supply of fuel to the engine. The engine will then stop.
At this time, the pressure switch 49 will be open and as the oil pressure drops to pressures below 8 psi decreasing, the oil pressure switch 49 will close and establish an energizing circuit to the solenoid 45 of the fuel shut-off valve 47, to hold the fuel shut-off valve closed as the temperature decreases to a temperature where the water temperature switch opens. Upon further decreases in pressure in the chamber 23, to pressures below 5 psi, the normally closed switch 40 will open to effect deenergization of the solenoid 45 and opening of the fuel supply valve 47. As the pressure increases to pressures above 8 psi, the oil pressure switch 49 will open while the oil pressure switch 40 will close and remain closed during normal operation of the engine.
As the pressure decreases below 8 psi and continues to decrease to 5 psi and under, a time delay in the order of 30 seconds will occur before the solenoid 45 will be deenergized and the fuel supply valve 47 will open to enable starting of the engine.
It should here be understood that during normal oil pressure conditions, pressure will build up in the accumulator 27. Upon closing of the check valve and a drop in oil pressure to zero, the accumulator 27 will provide pressure to hold the pressure switch 40 closed while the bleeder tube 21 will bleed pressure from the chamber 23 and accumulator. As pressure in the main oil line drops to 8 psi and decreases below 8 psi, the pressure switch 49 will close. As the bleeder tube 21 bleeds pressure from the chamber 23 to pressures in the order of 5 psi decreasing, the pressure switch 40 will open to effect deenergization of the solenoid 45 and the opening of the fuel shut-off valve, to accommodate starting of the engine.
The bleeder tube 21 thus governs the delay in opening of the pressure switch 40 and thereby provides the time delay between closing of the pressure switch 49 and shutting off of the fuel supply valve, and opening of the pressure switch 40, to deenergize the solenoid 45 and effect the supply of fuel to restart the engine.
It should be understood that the time delay is governed by the bleeder tube 21, which may have an opening of substantially .013 inches in diameter and that the delay may be varied by varying the opening in the bleeder tube or varying the pressures at which the pressure switch 40 opens and the pressure switch 49 closes. The accumulator 27 further accumulates sufficient pressure to prevent intermittent opening and closing of the pressure switch 40 and to provide a substantially constant time delay in opening of the fuel valve 47 after the pressure in the oil manifold drops to zero and the pressure switch 49 closes while the pressure switch 40 opens under control of the bleeder tube 21 and the accumulator 27.