The invention relates to butterfly valves of large diameter, for example valves whose internal diameter is 1 meter or more.
Conventionally, a butterfly valve comprises a cylindrical body, lined internally with a ring of resilient material, against which the butterfly may bear in a tight manner when the valve is closed. When the valve has a large diameter, the attachment of the ring to the body, generally carried out by tenons and grooves, becomes generally inadequate; in addition, the conventional production of the ring becomes difficult and troublesome.
It is the object of the invention to eliminate this difficulty and these drawbacks.
To this end, in the butterfly valve of large diameter according to the invention, the ring comprises at least two annular tenons having a head, the body comprises two annular grooves wider at the base than at the inlet and wider at their inlet than the head of the tenon fitting therein. At the time of assembly, the empty space between the tenon and the groove is filled by a plastics material hardening by polymerisation, for example an epoxy resin. Once the plastics material has hardened, the ring cannot be dismantled and to remove it, it is necessary to burn it to destroy the epoxy resin.
The tenon heads may be in the shape of a V, L or T and likewise, the grooves may be in the shape of a V, L or T or any other shape providing an anchorage.
According to another feature of the invention, the ring is constructed from several parts or sections, namely two curvilinear sections for the passage of the valve spindle and a plurality, for example eight, rectilinear sections. After being cut to length, the ends of the sections are prepared and vulcanised in shape and when the ring is mounted in the body, the rectilinear sections assume the curvature of the latter.
An unexpected and surprising advantage of the invention results from this structure of sections: with the same sections, it is sufficient to vary the number thereof and if necessary, the cutting to length, to obtain a series of rings of different diameters, capable of equipping a series of valves of different diameters. In addition, the valves of such a set may have the same spindles and same bearings. This results in simplification of supplies, manufacture, spares, thus reductions in cost. Purely as an example, a set of this type with the same sections is produced which covers the following six diameters: 1.100/1.200/1.250/1.400/1.500/1.600 meters; another range covers the eight diameters 1.800/2.000/2.200/2.400/2.600/2.800/3.000/3.200 meters.
One embodiment of a butterfly valve according to the invention will be described with reference to the following figures, given as non-limiting examples:
FIG. 1 is an elevational view of an exemplary embodiment of the invention;
FIGS. 2 and 3 are sections on lines II--II and III--III of FIG. 1;
FIG. 4 is an elevational view of the ring of FIG. 1;
FIG. 5 is a plan view of a curvilinear section of FIG. 4;
FIGS. 6, 7, 8 are sectional views on lines VI--VI of FIG. 5 and VII--VII and VIII--VIII of FIG. 6; and
FIGS. 9 and 10 are sectional views on lines IX--IX of FIG. 10 and X--X of FIG. 9, of a rectilinear section of FIG. 4.
Referring to FIGS. 1 and 2: this butterfly valve comprises a cylindrical body 1, with two transverse passages 2 and 3, in which plain or needle bearings 4 retain a spindle of the butterfly 5. The butterfly 5 is mounted, on the one hand, by shearing pins 6 covered by expandable stoppers 7, on an upper spindle 8 leaving at 9, for the operation of the valve and, on the other hand, on a lower spindle 11. The lower transverse passage 3 contains a bush 12 retained by a cap 13. At the top and the bottom, screws 14 make it possible to regulate the compression of a flange 33 and thus the seal of a spherical portion of a ring 21 on a spherical segment 35 of the butterfly 5.
With reference to FIGS. 2 and 3: the ring 21 of resilient material covering all the inside of the body 1, for example of ethylene-propylene, has a section in the form of a flattened U, with two turned-back parts 22 fitted in lateral grooves 23 of the body and ensuring the lateral seal by clamping (see a flange B, and a conduit C), with a large central T-shaped tenon 24 and two T-shaped tenons 25. The body 1 comprises two annular grooves 26 wider than the heads of the tenons 25 and a space 27 remaining between the body 1 and the ring 21 is filled with an epoxy resin which is then polymerised.
With reference to FIG. 4: this ring 21 is composed of two curvilinear sections 31 for the passage of the spindle and eight rectilinear sections 32, as already mentioned, other rings 21 may be produced from the same sections, using a different number of rectilinear sections.
With reference to FIGS. 6 to 8: apart from its two turned-back parts 22 and its three tenons 24 and 25, the curvilinear section 31 forms the flange 33 for the passage of the spindle and, on the inner side, the section 31 has, at 35, the shape of a spherical segment in order to co-operate with the butterfly (not shown). Tenon portions of the sections 31 are shown at 34. FIGS. 9 and 10 likewise represent a rectilinear section 32.
To assemble two curvilinear sections 31 and eight rectilinear sections 32, two of the rectilinear sections are cut to length (to provide the desired length at each of the two sides of the ring 21), all lateral faces 36 of the sections are prepared and the entire arrangement is vulcanised in shape (FIG. 4).